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Thermostat housing coolant leak

Discussion in '1st Gen Tundras (2000-2006)' started by terrward, Jul 16, 2023.

  1. Jul 16, 2023 at 9:40 PM
    #1
    terrward

    terrward [OP] New Member

    Joined:
    Mar 13, 2021
    Member:
    #60355
    Messages:
    77
    Vehicle:
    2004 DC SR5
    Cleaning my 04 DC this afternoon and spotted this gem. Looks dry at the moment and coolant overflow is still at the full mark.

    For the repair it looks like i need a new o-ring (96761-35035) and some sort of gasket maker for the square flange.
    08826-00100 = $$$$ green stripped tube
    00295-00103 = $20 a tube and I’ve read it’s been a suitable replacement.

    I’m leaning towards using the 103 tube, anybody done the same?

    IMG_5877.jpg
     
  2. Jul 16, 2023 at 10:33 PM
    #2
    jerryallday

    jerryallday New Member

    Joined:
    Jan 4, 2021
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    #57084
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    First Name:
    Jerry
    Pasadena, Ca
    Vehicle:
    2006 DC SR5 V8 Grey
    6112 lift, Camburg UCA, 17 methods on 33inch Ko2 tires
    I did this repair before.
    I went with the same part number. I would recommend replacing your thermostat while you have the coolant out. Mine recently went out causing a grenade of problems

    Part Number
    96761-35035
    Engine Coolant Pipe O-Ring $4.11

    [​IMG]
     
    FirstGenVol and JasonC. like this.
  3. Jul 17, 2023 at 7:03 AM
    #3
    shifty`

    shifty` Louisiana Saturday Night

    Joined:
    Jun 20, 2020
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    #48239
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    21,183
    ATL
    Vehicle:
    '06 AC Limited V8/4WD
    (see signature for truck info)
    I would just add, courtesy this exact leak and a linkback to more info lives in this informational thread that covers many 1st Gen quirks and such: https://www.tundras.com/threads/so-you-wanna-buy-just-bought-a-1st-gen-tundra-eh.115928/

    It's in the 2nd reply of the thread, inside the coolant leaks bullet point. Search the page for the hyphenated phrase "t-stat" and click the link that follows that word. Common enough leak that at least half a dozen people here have found it. Hell, there was another guy with what is likely the same leak posting during the weekend.
     
    terrward[OP] likes this.
  4. Jul 17, 2023 at 7:18 AM
    #4
    Filthyphil

    Filthyphil Lions Not Sheep

    Joined:
    Oct 24, 2016
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    First Name:
    Phil
    Vehicle:
    2000 Toyota Tundra TRD 4.7
    Super easy fix, took me 20 minutes I just used permatex gasket maker and a new oring. Also changed the Thermostat and gasket while I was in there!
     
    jerryallday likes this.
  5. Jul 17, 2023 at 10:00 AM
    #5
    terrward

    terrward [OP] New Member

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    Messages:
    77
    Vehicle:
    2004 DC SR5
    Which gasket maker did you use?
     
  6. Jul 17, 2023 at 11:00 AM
    #6
    jerryallday

    jerryallday New Member

    Joined:
    Jan 4, 2021
    Member:
    #57084
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    803
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    Male
    First Name:
    Jerry
    Pasadena, Ca
    Vehicle:
    2006 DC SR5 V8 Grey
    6112 lift, Camburg UCA, 17 methods on 33inch Ko2 tires

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