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DIY: Unistrut Bed Rails - Cheaper option than OEM

Discussion in 'General Tundra Discussion' started by csuviper, Jun 8, 2015.

  1. Jul 13, 2016 at 5:35 PM
    #31
    sam_i02

    sam_i02 New Member

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    Gene - did you find a way to make it work with the flipbak? I have one of those covers too.... helps keep the snow out in the winter.
     
  2. Jul 16, 2016 at 11:37 PM
    #32
    medicgio

    medicgio New Member

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    Can anyone out the size the rails need to be cut too? And possibly explain how the install went? I just want to make sure I do this correct this first time. And what size channel did you guys use to get the stock tie downs to work? Thanks all
     
  3. Jul 29, 2016 at 9:45 PM
    #33
    FumundaTundra

    FumundaTundra Director of civil unrest

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    Many to come.
    The "channel" they're using is called uni-strut. Electricians and pipe fitters use it to put up elect. conduit and pipes in industrial applications. You can find it at most any large hardware store or electrical or pipe supply warehouse.
     
  4. Jul 31, 2016 at 2:24 PM
    #34
    medicgio

    medicgio New Member

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    I know but it comes in long sticks. How long does each rail need to be cut too and how do the actually install it? Are their nuts on the backside already
    And just need to be screwed in to the bed?
     
  5. Jul 31, 2016 at 2:58 PM
    #35
    csuviper

    csuviper [OP] Moderator Staff Member

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    The nuts are already a part of the besides. Just screw them on. As af as the length, would have to measure.
     
  6. Jul 31, 2016 at 6:31 PM
    #36
    medicgio

    medicgio New Member

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    I have a buddy w factory I'll make him measure em when he is back in town thanks man! I appreciate the offer
     
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  7. Aug 29, 2016 at 11:15 PM
    #37
    xtyfighterx

    xtyfighterx New Member

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    Doing this
     
  8. Nov 26, 2016 at 12:35 PM
    #38
    Randy Morton

    Randy Morton Life takes its toll, please have exact change.

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    I bought M6x1 bolts, but they don't fit. I even drove back to the hardware store and checked to make sure they're M6x1. It has a spray in bed liner, but the holes appear to be clear. Any ideas about why I can't get a bolt in any of them before I try cleaning the threads with a .22 caliber bore brush in a drill?
     
  9. Nov 26, 2016 at 1:12 PM
    #39
    csuviper

    csuviper [OP] Moderator Staff Member

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    M6x1 were confirmed by several to be the correct bolt.
     
  10. Nov 26, 2016 at 1:25 PM
    #40
    alalmcgrath

    alalmcgrath Old Fart at Large!

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    None yet
    My 2011 is definitely M6 x 1
     
  11. Nov 26, 2016 at 3:26 PM
    #41
    Randy Morton

    Randy Morton Life takes its toll, please have exact change.

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    Time with a drill and a brush (bronze .22 caliber bore brush) let me get a couple of them started, but it's going to take a while. I'll pick up an M6x1 tap and clean the threads when I get them clean enough to start. They look OK, but there must be enough crud in the threads to keep the bolt from starting.
     
    NewImprovedRon likes this.
  12. Nov 26, 2016 at 3:55 PM
    #42
    J4RR3N4

    J4RR3N4 New Member

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    Subbing. I gotta do this to the Tundra. My taco had bed rails. Used them all the time
     
  13. Nov 26, 2016 at 5:41 PM
    #43
    gosolo

    gosolo You Don’t Know Who I Am But I Know Where You Live

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  14. Nov 26, 2016 at 7:17 PM
    #44
    xtyfighterx

    xtyfighterx New Member

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    Will the oem cleats fit on with this size strut?
     
  15. Nov 26, 2016 at 7:24 PM
    #45
    gosolo

    gosolo You Don’t Know Who I Am But I Know Where You Live

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    No I am sure they won't.
    You will need to be a bit of a fabricator and expect to make your own stuff.
    If you're not familiar with unistrut do some googling and see what questions you still have.
     
  16. Nov 26, 2016 at 7:34 PM
    #46
    xtyfighterx

    xtyfighterx New Member

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    Ok im looking to buy some bed bars that attach with the oem track system so I'm just curious if this will work I'm guessing the strut is to wide then? Anyone know a size similar to oem deck rails
     
  17. Nov 26, 2016 at 7:54 PM
    #47
    gosolo

    gosolo You Don’t Know Who I Am But I Know Where You Live

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    Strut is shallow (3/4") or std (1 5/8)
    Not sure about how wide. It's common stuff so get a bit and check it out. The main thing is that it's universal with easily modified fasteners. Toyota rail only works with the factory cleats. The main use for strut is running conduit and/or pipes so most accessories facilitate this. Making an adapter to mount a hi-lift jack would not be hard.

    I tore apart a Toyota factory cleat to see if it was something to modify and it looked pretty limited.
     
  18. Nov 27, 2016 at 8:19 AM
    #48
    csuviper

    csuviper [OP] Moderator Staff Member

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    Yes they will but require a fender washer to hold them on.
     
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  19. Nov 27, 2016 at 8:23 AM
    #49
    csuviper

    csuviper [OP] Moderator Staff Member

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    Check out the top quote here...
     
  20. Nov 27, 2016 at 8:48 AM
    #50
    xtyfighterx

    xtyfighterx New Member

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    Ok thanks I'm sure I can just find hardware that will work the the unisteut
    what size washer?
     
  21. Nov 27, 2016 at 9:48 AM
    #51
    TheBeast

    TheBeast The Beach

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    btw free shipping at toyota of cool springs in case you need parts. free shipping on bulky parts is nice.
     
  22. Nov 28, 2016 at 2:56 PM
    #52
    Toddanddaneen

    Toddanddaneen New Member

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    Just wanted to add the Nissan tie down cleats work with the unistrut without any modification and are very stout.

    image.jpg
     
  23. Nov 28, 2016 at 2:57 PM
    #53
    Toddanddaneen

    Toddanddaneen New Member

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    Had some left over from my frontier so thought I would give it a shot works perfect. Doing this mod as soon as I get a good day.
     
  24. Nov 28, 2016 at 3:33 PM
    #54
    gosolo

    gosolo You Don’t Know Who I Am But I Know Where You Live

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    Good information!
     
  25. Dec 4, 2016 at 2:19 PM
    #55
    dragon_coma

    dragon_coma New Member

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    Can we add a list of things installed to these struts? I've seen a lot regarding Tacoma or Tundra or Titan rail pieces fitting, but did anyone innovate something else? I know some D-rings were mentioned - any other nifty ideas?
     
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  26. Dec 4, 2016 at 2:59 PM
    #56
    Randy Morton

    Randy Morton Life takes its toll, please have exact change.

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    I picked up an M6-1 tap and cleaned the holes. The main problem was rust. It wasn't much, but it was enough to keep the bolts from starting. If you decide to add rails, this tap works well. https://www.lowes.com/pd/IRWIN-Tap-and-Die-Set/3732947

    Fortunately, a used a Q-Tip and put a light coat of oil on the threads. It'll be a while until I can add the unistrut, one of my retinas decided the holidays would be a good time to detach and my activities will be seriously limited for the next couple of months. Look up "vitrectomy with gas bubble and laser" on youtube if you're curious.
     
  27. Dec 4, 2016 at 6:06 PM
    #57
    PMG

    PMG New Member

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    God speed with the vitrectomy. Did you already have it done, what was the reason, get 2nd opinions etc.. Just curious as I'm in the business. If to personal then no worries.

    PMG
     
  28. Dec 4, 2016 at 6:38 PM
    #58
    Randy Morton

    Randy Morton Life takes its toll, please have exact change.

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    I had cataract surgery a month ago (the left eye was on 10/29, the right on 11/3) and the detachment (also left eye) started the weekend after Thanksgiving. I went back to the doctor that did the initial work, he checked it out and immediately referred me to a retina specialist. The specialist concurred with his diagnosis and scheduled me for surgery the next day. Both agreed that it was due to my over abundance of floaters and thickening fluid. Most have been there all my life, but a couple of new ones appeared after the cataract surgery. So far, things are going well. The bubble is a tad smaller now (it was 90% air, 10% fluid) and there's been no pain other than my back from sitting with my face pointed down all day. If all goes well, I'll be able to see properly by Christmas. Thanks to all who've sent well wishes.
     
  29. Dec 4, 2016 at 11:40 PM
    #59
    aperezsh

    aperezsh Blessed are the peacemakers

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  30. Dec 28, 2016 at 12:05 PM
    #60
    BlueFalconActual

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    Awesome write up. Saved me a bunch of $ and gave me a project to do. you can find the cleats on eBay for around 45 bucks for a set of 4.
    IMG_1464.jpg
     
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    #60
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