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DIY pop and lock for a fraction of the cost

Discussion in '2.5 Gen Tundras (2014-2021)' started by jaredmillerdvm, Jul 18, 2018.

  1. Aug 6, 2021 at 3:03 PM
    #151
    Zebruaj

    Zebruaj New Member

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    Yep I'm on my 2nd metal bracket on mine. Need to find something stronger.
     
    dittothat[QUOTED] likes this.
  2. Aug 6, 2021 at 3:16 PM
    #152
    biebs96

    biebs96 my other truck is a big brown truck

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    I found the bracket shakes from the unlocking. I secured mine with a zip tie to the inside tailgate frame and it stopped the moving.
     
  3. Aug 6, 2021 at 3:18 PM
    #153
    biebs96

    biebs96 my other truck is a big brown truck

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    did you ever buy a replacement? Message me I have an entire tailgate handle assembly
     
  4. Aug 6, 2021 at 6:27 PM
    #154
    parkerbows

    parkerbows New Member

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    actually I did. sucks to have an extra key but oh well. serves me right thinking I don't need glasses
     
  5. Aug 6, 2021 at 6:56 PM
    #155
    biebs96

    biebs96 my other truck is a big brown truck

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    you should be able to reuse the original cylinder.

    and if not, at least you can leave the tailgate key in the console, since you now have a power locking one.
     
  6. Sep 20, 2021 at 10:44 AM
    #156
    SnrDisregardo

    SnrDisregardo New Member

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    TRD Sport Suspension, TRD Front & Rear Sway bar, TRD Pro Shift knob, Charcoal Filter Delete, aFe Pro Dry S w/SABM, LineX bed, Remote Start, OEM tonneau cover, DIY pop'n lock, DIY TRD cold air intake, TRD skid plate, DD SS3 amber fogs, HotShot Offroad Hot Tails, 2020 OE radio with tech12v amp and sub.
    Found at Lowe’s in the hardware aisle in the drawer bins.

    B890720D-96CA-458A-9633-7630CD4C6E2C.jpg
     
    parkerbows and Ebeast like this.
  7. Sep 26, 2021 at 8:16 PM
    #157
    Alabear45

    Alabear45 New Member

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    Like the picture taken from this thread below of what is I assume is a 2017.. I am wondering what color are the correct wires for a 2016 Tundra double cab TRD Off Road ? I am trying to find the front passenger door lock wire pair color code for a tailgate remote release DIY install. YouTube vids for the the later years show a white w/silver and a red being used but my 2016 has no red wire. I think it might be one of the blue wires. I tried testing with a 12v light bulb on those pairs to se if a pulse would light it up. Also a voltmeter but no cigar. I am wondering if this is a fast square wave pulse with an opposite polarity for the other action that is too fast for the 12v incandescent taillight bulb I am using for the test.
    Anyway I sure could use a hand finding the schematic with wire colors for the lower blue connector in the front passenger door pillar.

    [​IMG]
     
  8. Sep 27, 2021 at 3:18 AM
    #158
    parkerbows

    parkerbows New Member

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    looks like my pic. I would assume it would be the wires in the same location as mine. bottom on either side
     
  9. Sep 27, 2021 at 9:13 AM
    #159
    Alabear45

    Alabear45 New Member

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    Thanks. that's what I was thinking...So pins 2 and 12 on that M1 blue conn. (found this in those wiring diagrams by searching for 'door lock' ) I was prewiring while waiting for the actuator so I was trying to test and wondering what the signal looks like. Must be polarity switching to send the solenoid the other way.

    upload_2021-9-27_9-12-5.jpg
     
  10. Nov 16, 2021 at 5:44 PM
    #160
    campergf23

    campergf23 2021 TRD Sport Premium DC

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    Hi all, bumping this thread back up. I recently installed my DIY remote tailgate lock thanks to everyone here.

    Toyota wanted $250CAD for the part, and the pop lock kit on Amazon was around the same. I ended up spending $40CAD in parts, and about an hour this evening putting it all together. I added an extension on the lock actuator mechanism, and a quick disconnect incase I ever need to remove the tailgate. I also used a rubber washer under the 10mm bolt holding the actuator. Its not too loud, but louder than the other door locks.

    This was on a 2021, the blue wire on the actuator went to the red in the truck, and the green/white goes to the white in the truck.

    20211116_182528.jpg

    IMG_20211116_190928_01.jpg

    IMG_20211116_195325_01.jpg
     
  11. Nov 18, 2021 at 10:09 AM
    #161
    wv00097

    wv00097 New Member

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    Done. This is a six pack job. Hardest part was definitely getting the supplied bracket in the proper shape/angle to allow for smooth operation. My main issue was the actuator not extending the latch far enough forward (unlock position), not allowing the handle to pull the tailgate side latches properly. Lot of back and forth there. But I had four beers left at this point, so I was in good shape.

    Used the screw method in post 38.
    Confirmed the wiring in post 79 is proper for the 2011.
     
  12. Jan 25, 2023 at 12:58 PM
    #162
    SnrDisregardo

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    Bump to one of the best threads on here for the 2.5g.
     
  13. Jan 28, 2023 at 8:49 AM
    #163
    Redline870

    Redline870 New Member

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    2 Rolls of 16awg wire: $15
    1 Roll of split wire loom: $15
    1 pack 16-18awg posi taps: $10
    1 Chinesium actuator: $19
    Several hours of your time and money spent driving around and sourcing various hardware, then making/bending brackets.

    The juice doesn’t seem worth the squeeze when you can get a more reliable plug-n-play OEM Toyota option that comes with everything you need and only takes an hour or two to install for $143. https://www.sparksparts.com/oem-parts/toyota-tailgate-power-lock-standard-wheelbase-pk3b634js0
     
  14. Jan 28, 2023 at 8:52 AM
    #164
    SnrDisregardo

    SnrDisregardo New Member

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    Amazon you don’t have to go anywhere
     
  15. Jan 28, 2023 at 9:15 AM
    #165
    parkerbows

    parkerbows New Member

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    Yeah thats what i did. only took me an hour and 1/2
     
    Last edited: Jan 28, 2023
  16. Feb 1, 2023 at 8:51 AM
    #166
    Sergicalmaneuver

    Sergicalmaneuver New Member

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    Just found this. Great write up. It’s a must for me now
     
  17. Jul 8, 2023 at 11:40 AM
    #167
    mzim

    mzim New Member

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    Thanks for the writeup.
    I had a pop and lock unit go bad and needed to replace it.
    I used DEIs switch same as you.
    This wasnt too bad to install after studying the positions shown in your photos.
    The most difficult installation problem was starting that 10mm bolt under the hand bent bracket.
    But I eventually got it.
    Thank you for your post. Very helpful and save me time.
     
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