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DIY pop and lock for a fraction of the cost

Discussion in '2.5 Gen Tundras (2014-2021)' started by jaredmillerdvm, Jul 18, 2018.

Page 2 of 6
  1. Aug 10, 2018 at 4:45 PM
    #31
    4x4_Angel

    #31
    4x4_Angel Perfectly Imperfect Tomboy....TTC #132

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    Don't rub it in:p
     
    4x4_Angel, Aug 10, 2018
    #31
    Squatting Pigeon[QUOTED] likes this.
  2. Aug 10, 2018 at 4:48 PM
    #32
    Squatting Pigeon

    #32
    Squatting Pigeon Squattingpigeon.com Staff Member

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    Psshhh that and the Bedliner were the only ‘upgrades’
     
    Squatting Pigeon, Aug 10, 2018
    #32
    4x4_Angel[QUOTED] likes this.
  3. Aug 11, 2018 at 6:08 PM
    #33
    neoflex

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    neoflex New Member

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    Didn’t get a chance to remove the cover on the tailgate today but below is the link to the video I made of the operationfrom the exterior. I’m back at work tomorrow and will try and take a second video showing the actual actuator working with the zip-tie
    https://youtu.be/RMg0JpG1fHA
     
    neoflex, Aug 11, 2018
    #33
    thatsscience, Trooper2, chugs and 2 others like this.
  4. Aug 11, 2018 at 8:49 PM
    #34
    Danimal86

    #34
    Danimal86 Looks clean even when its dirty!

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    Danimal86, Aug 11, 2018
    #34
    TreeCat and Pudge like this.
  5. Aug 12, 2018 at 6:17 AM
    #35
    Pudge

    #35
    Pudge Super Secret Elite Member #7

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    Pudge, Aug 12, 2018
    #35
  6. Aug 12, 2018 at 12:19 PM
    #36
    Danimal86

    #36
    Danimal86 Looks clean even when its dirty!

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    I had emailed the guy that did the design. He said he said it only lasted 6 months and he used ABS which is one of the stronger printing materials. Bummer.
     
    Danimal86, Aug 12, 2018
    #36
    Pudge likes this.
  7. Aug 13, 2018 at 6:18 PM
    #37
    InfernoToyo

    #37
    InfernoToyo New Member

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    After a week it came off the pin so I just zip tied it today. This hold looks stronger so I’m sure it will hold for a while2516849E-BA59-4DCA-A170-7F6BE9CAB2DB.jpg
     
    InfernoToyo, Aug 13, 2018
    #37
    jaredmillerdvm[OP] and TundraLuv like this.
  8. Aug 14, 2018 at 2:36 PM
    #38
    Pudge

    #38
    Pudge Super Secret Elite Member #7

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    Did mine today and it works great. Parts were just under $20 from Amazon

    To fix the issue of the actuator coming off the lock pin I drilled a hole down the middle of the plastic pin and threaded in a bolt, I used some plastic washers on top to allow some play for it to move smoothly. worked out great and I have no fears that it will ever come off.
    This was the perfect amount of wire and loom for this project. Used a few connectors and wire taps I had from previous projects.
    Very happy with this, its quiet and works flawlessly. I used @BlueBottle pop and lock write up to find my wires cuz they changed colors in 2018. Blue wire silver dash and and white with silver dash.
    Thanks so much for doing this write up.

    20180814_142608.jpg
    Screenshot_20180810-191634_Chrome.jpg
     
    Last edited: Aug 14, 2018
    Pudge, Aug 14, 2018
    #38
    TreeCat, aperezsh, Grnjetta6 and 5 others like this.
  9. Aug 14, 2018 at 3:09 PM
    #39
    Pudge

    #39
    Pudge Super Secret Elite Member #7

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    Thanks Ron
    I tried a few things. I tried to remove the metal lever and put it over the new plastic lever on the actuator but that wouldn't work. If the plastic pin was slightly taller you could drill a hole and use a cotter pin but it's just not long enough.
    I figured I'd drill it out and it worked great. Found the skinniest bolt I could and when I was looking for that I saw those plastic washers. I love it and have no worries that it would pop off. That pin is maybe 3/8" so the hole needs to be precise and very small. Best solution I can think of.

    20180814_180132.jpg

    20180814_142556.jpg
     
    Last edited: Aug 14, 2018
    Pudge, Aug 14, 2018
    #39
    aperezsh, jaredmillerdvm[OP] and InfernoToyo like this.
  10. Aug 14, 2018 at 3:10 PM
    #40
    chugs

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    chugs New Member

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    Nice, thanks for sharing! On the to do list.
     
    chugs, Aug 14, 2018
    #40
    jaredmillerdvm[OP] and Pudge like this.
  11. Aug 19, 2018 at 9:15 AM
    #41
    TundraLuv

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    TundraLuv New Member

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    I've got all the components bought and delivered from Amazon. For a rookie DIY, how long would something like this take? Any additional suggestions after having installed it?
     
    TundraLuv, Aug 19, 2018
    #41
    Tundraplatinum, Pudge, InfernoToyo and 1 other person like this.
  12. Aug 19, 2018 at 10:20 AM
    #42
    InfernoToyo

    #42
    InfernoToyo New Member

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    Take your time...if you have all the components should take 2 hours for a beginner. Zip ties are your friends in this install
     
    InfernoToyo, Aug 19, 2018
    #42
    jaredmillerdvm[OP] and Pudge like this.
  13. Aug 19, 2018 at 10:23 AM
    #43
    Pudge

    #43
    Pudge Super Secret Elite Member #7

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    PM sent
     
    Pudge, Aug 19, 2018
    #43
  14. Aug 19, 2018 at 11:45 AM
    #44
    jaredmillerdvm

    #44
    jaredmillerdvm [OP] Mods will never end!!

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    Give yourself 2 hours to be safe. Easy install for a beginner like myself.
     
    jaredmillerdvm, Aug 19, 2018
    #44
  15. Aug 19, 2018 at 4:26 PM
    #45
    jaredmillerdvm

    #45
    jaredmillerdvm [OP] Mods will never end!!

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    For those of you having issues with the actuator coming off the pin, did you drill out the hole on the actuator prior to installation?
     
    jaredmillerdvm, Aug 19, 2018
    #45
  16. Aug 19, 2018 at 4:49 PM
    #46
    Jim LE 1301

    #46
    Jim LE 1301 Camaro Lover, SSEM # 11,TTC#179

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    Guess this is on my list also.
     
    Jim LE 1301, Aug 19, 2018
    #46
    NewImprovedRon and Pudge[QUOTED] like this.
  17. Aug 19, 2018 at 4:53 PM
    #47
    neoflex

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    neoflex New Member

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    I did using the bit suggested in your write up. I think the bend in the bracket is what plays a factor in it popping off as well.
     
    neoflex, Aug 19, 2018
    #47
    InfernoToyo likes this.
  18. Aug 19, 2018 at 11:22 PM
    #48
    InfernoToyo

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    InfernoToyo New Member

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    I did drill the hole bigger for it to fit. I think it’s angle and lack of support with one bolt holding actuator causing it to move a bit. The zip tie solved the problem for me. It’s been working great ever since
     
    InfernoToyo, Aug 19, 2018
    #48
    TreeCat likes this.
  19. Aug 20, 2018 at 2:13 AM
    #49
    jaredmillerdvm

    #49
    jaredmillerdvm [OP] Mods will never end!!

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    Gotcha. Maybe I got lucky with my angle or just haven’t given it enough time to fall off. Either way mine is still hanging on for now!
     
    jaredmillerdvm, Aug 20, 2018
    #49
    InfernoToyo likes this.
  20. Aug 20, 2018 at 10:03 AM
    #50
    PMG

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    PMG New Member

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    I hear the pop and lock is loud.. how is it?
     
    PMG, Aug 20, 2018
    #50
    Randy Morton likes this.
  21. Aug 20, 2018 at 10:10 AM
    #51
    Randy Morton

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    Randy Morton Life takes its toll, please have exact change.

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    It's a pretty good thump, but you definitely know it worked. I'll go out after work, record mine, and post it here.
     
    Randy Morton, Aug 20, 2018
    #51
    InfernoToyo likes this.
  22. Aug 20, 2018 at 10:17 AM
    #52
    Steve6

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    Steve6 New Member

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    Sub'd
     
    Steve6, Aug 20, 2018
    #52
  23. Aug 20, 2018 at 10:41 AM
    #53
    neoflex

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    neoflex New Member

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    See my video above. It’s not too bad. The Pop N Lock I had on my Tacoma was louder but it’s probably because it was a smaller gate. You definitely hear it but I wouldnt say it’s intrusive.
     
    neoflex, Aug 20, 2018
    #53
  24. Aug 21, 2018 at 6:36 AM
    #54
    jaredmillerdvm

    #54
    jaredmillerdvm [OP] Mods will never end!!

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    It’s noticable but not too loud! I like hearing it that way I know it’s still working properly!
     
    jaredmillerdvm, Aug 21, 2018
    #54
    InfernoToyo likes this.
  25. Aug 21, 2018 at 6:43 AM
    #55
    TheTripleLindy

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    TheTripleLindy New Member

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    I agree. Gives you a peace of mind knowing it locked. I do not think it is any louder than the door locks when you are inside the truck.
     
    TheTripleLindy, Aug 21, 2018
    #55
    InfernoToyo likes this.
  26. Aug 21, 2018 at 6:53 AM
    #56
    Clompy

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    Clompy New Member

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    @moonshineheadache and I each worked on ours this weekend. We ended up drilling a hole through the ABS pin and used 14ga copper wire for the retaining pin. Candy cane style! this thread was the inspiration, thanks folks!:benchpress:
     
    Clompy, Aug 21, 2018
    #56
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  27. Aug 21, 2018 at 1:31 PM
    #57
    Clompy

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    Clompy New Member

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    I've been working on a huge project which has included lots of travel and motel over-nights, and having $1000's of tools. Knowing you can look out the window and hit the lock button (just to be sure) gives me peace of mind.
     
    Clompy, Aug 21, 2018
    #57
    jaredmillerdvm[OP], NewImprovedRon and Pudge like this.
  28. Aug 22, 2018 at 8:09 PM
    #58
    Sharpienads

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    I'm gonna have to add this to my mods list. Thanks everyone for contributing!
     
    Sharpienads, Aug 22, 2018
    #58
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  29. Aug 22, 2018 at 8:13 PM
    #59
    Pudge

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    Pudge Super Secret Elite Member #7

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    Put one in my buddies truck last night. Took about an hour. Did the same thing with his, as far as drilling down through the pin and using a bolt to secure the arm in place.
     
    Pudge, Aug 22, 2018
    #59
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  30. Aug 22, 2018 at 8:15 PM
    #60
    Jim LE 1301

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    Jim LE 1301 Camaro Lover, SSEM # 11,TTC#179

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    Guess I may order the parts tomorrow.
    :spending:
     
    Jim LE 1301, Aug 22, 2018
    #60
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