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DIY 32" LED bar install.

Discussion in '3rd Gen Tundras (2014+)' started by dcsleeper408, May 9, 2016.

  1. May 9, 2016 at 11:34 AM
    #1
    dcsleeper408

    dcsleeper408 [OP] 15' Tundra Pro

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    Made this a while back for my friends at HID extra.

    2015 Tundra TRDPro 32" Light bar install

    DIY 32” LED Light bar Install – 2015 Toyota Tundra
    Tools Needed:
    3/8 Ratchet
    3/8 Small Extension
    10mm Deep Socket
    12mm Deep Socket
    Allen wrench (Provided w/Light bar)
    Drill
    Step drill bit
    Tape measure
    Masking Tape
    Marker
    Flat head
    Razor Blade
    Zip Ties
    Wire Cutter

    LED BAR:
    The kit will come with:
    2 mounting brackets
    2 small allen screws
    2 crush washers
    2 long allen screws
    2 rubber mount protectors
    Install mounting brackets on LED bar.
    Place the 2 crush washers into the 2 allen screws and tighten down the brackets onto the bar.
    Be sure to adjust the brackets to the angle you like (whether you want to point down/straight/up)

    INSTALL:
    First remove upper grille:
    Remove top 6 10mm bolts on grille.
    [​IMG]

    To remove lower part of grill, hold and pull away (lift up) from lower headlight pieces.
    [​IMG]

    Then remove grille to expose your mounting point (Upper grille support)
    Using the tape measure extend it from end to end on the upper support.
    Place the LED bar on the upper support and find where you would want/prefer to mount/center your LED bar. (Try to push the bar as far back away from the grille)
    Now mark the holes where you choose to drill
    [​IMG]
    [​IMG]

    Mount your LED Bar and angle it to your liking
    [​IMG]
    [​IMG]

    Route your connector wire (Connector wire will be long enough to for a nice tucked route)

    WIRE CONNECTION/ROUTE:
    Connect the plugs and route it to your liking.
    Disconnect the battery
    Connect the Positive from the LED Bar harness to the battery (Refer to website for diagram)
    Connect the Negative from the LED Bar harness to the battery (Refer to website for diagram)
    Mount the Relay onto the chassis
    Run the rest of the wire along the fender and run it through the cabin harness grommet
    [​IMG]

    The wire will come from under the dash towards the top
    Now connect the switch sub harness to the main LED Bar harness
    Mounting the switch is to your preference
    Remove OEM Switch plate/Drill a hole and notch
    Place the Switch in and Test for power.
    [​IMG]

    Once complete zip tie the harness in place/Hide excess in a concealed area for a cleaner look



    https://www.youtube.com/watch?v=M1Omuv0dxIE
     
    Last edited: Nov 22, 2016
  2. May 9, 2016 at 12:02 PM
    #2
    csuviper

    csuviper Moderator Staff Member

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    Some Mods :) See build thread for details
    Very nice. Added here.
     
    Bob, dcsleeper408 and Sean266 like this.
  3. May 9, 2016 at 12:15 PM
    #3
    MotoTundra

    MotoTundra Adrenaline Addict

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    Another thing to add to the list! Great write up, thanks!
     
    dcsleeper408 likes this.
  4. May 9, 2016 at 1:43 PM
    #4
    dandailey

    dandailey New Member

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    Very nice....
     
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  5. May 9, 2016 at 7:33 PM
    #5
    CaptTyler

    CaptTyler www.fishcharlotteharbor.com

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    I'll do that on my next truck. Thanks for the write up.
     
    dcsleeper408 likes this.
  6. May 9, 2016 at 7:38 PM
    #6
    Sean266

    Sean266 #ThinBlueLine Staff Member

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    o_O
     
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  7. May 9, 2016 at 8:50 PM
    #7
    CaptTyler

    CaptTyler www.fishcharlotteharbor.com

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    dcsleeper408 likes this.
  8. May 9, 2016 at 8:51 PM
    #8
    Sean266

    Sean266 #ThinBlueLine Staff Member

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    You said on your next truck...any plans? :popcorn:
     
  9. May 9, 2016 at 8:54 PM
    #9
    CaptTyler

    CaptTyler www.fishcharlotteharbor.com

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    Don't tempt me...
    But not this year. I do have some cool plans for the current ride though.
    :thumbsup:
     
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  10. May 10, 2016 at 7:02 AM
    #10
    Seanson

    Seanson New Member

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    Will this same set up work on a 2nd gen ?
     
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  11. May 10, 2016 at 8:21 AM
    #11
    dcsleeper408

    dcsleeper408 [OP] 15' Tundra Pro

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    Hey bud. I don't see why it wouldn't work. It depends on where you would like to mount.
    If you choose this upper grille support mounting spot, You would have to check if you have that upper crossbeam. If you don't have that you can have custom brackets made or find a different area to mount.
    Everything is all the same concept.. Just really depends on your personal preference.
    Feel free to upload some photos of what it looks like behind the grille.
    I'll do as much as I can to help ya out!
    -Mark
     
  12. Aug 30, 2016 at 5:31 PM
    #12
    aramirez73

    aramirez73 The Ayatollah of Rock n Rolla!

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    Rough Country lift 4.5"F/4"R 35x12.50R20 Toyo Open Country AT II/ 20" Fuel rims "Mavericks"/ S&B CAI/ 2-10" Rockford Fosgates R2/ Massive Audio Nano N2 amp/ KatSkins seat covers/ Weathertechs window vent visors and floor mats/ AM-AUTO tow mirrors/ Undercover tonneau bed cover/ Viper alarm 3305V/ Flowmaster Super 40 Dual in-out/ 40" led light bar/ TRD Pro grille/Rough Country 30" LED light bar
    I see the power cord to light bar is on left side what if you flip bar so that the power cord is on right side will that affect beam of light bar??? Only ask cause I bought a bar of Craigslist and the cord was short so mine runs on right side
     
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  13. Aug 30, 2016 at 7:49 PM
    #13
    dcsleeper408

    dcsleeper408 [OP] 15' Tundra Pro

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    You are fine. It doesn't matter which side cord runs.
     
  14. Nov 22, 2016 at 1:38 PM
    #14
    jwm9289

    jwm9289 New Member

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    Very nice write up, ill be doing this.

    Thanks,
     
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  15. Nov 22, 2016 at 1:43 PM
    #15
    cdkenne

    cdkenne Toyota Master Technician

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    Isn't a 3/4" ratchet a little overkill for 10mm and 12mm nuts and bolts?

    lol Nice write up though
     
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  16. Nov 22, 2016 at 1:47 PM
    #16
    dcsleeper408

    dcsleeper408 [OP] 15' Tundra Pro

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    RowdyRon likes this.
  17. Nov 22, 2016 at 1:57 PM
    #17
    cdkenne

    cdkenne Toyota Master Technician

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    I mean I use 3/8" all day every day but I don't even own any 3/4" tools. 1/2" is the largest I use. ;)
     
  18. Nov 22, 2016 at 2:07 PM
    #18
    dcsleeper408

    dcsleeper408 [OP] 15' Tundra Pro

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    oops. yes 3/8 ** and not 3/4 :facepalm:
     
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  19. Nov 26, 2016 at 2:53 PM
    #19
    Abrams65

    Abrams65 New Member

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    Great write up but I did notice one thing that makes me uneasy. The routing of your harness would have probably been beeter through the grommet instead of around it since water just like power take the least path of resistance.

    harness route.jpg
     
  20. Nov 26, 2016 at 3:09 PM
    #20
    Abrams65

    Abrams65 New Member

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    Last edited: Nov 26, 2016
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  21. Nov 26, 2016 at 3:24 PM
    #21
    dcsleeper408

    dcsleeper408 [OP] 15' Tundra Pro

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    Very true. I have yet to re route and update everything. Once I get a blue sea fuse box I will re route and clean everything up with maybe a new light bar and other lighting options.

    That nsv light is really nice!
     
  22. Nov 28, 2016 at 5:19 AM
    #22
    cdkenne

    cdkenne Toyota Master Technician

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  23. Nov 28, 2016 at 6:07 AM
    #23
    1UPPER

    1UPPER New Member

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    I researched the ASV auto company and they are located out of Dubai. This light was just premiered at sema this year. I can't find this light for sale yet. It's nice to see a light that is molded to fit into the stock hood bulge opening!
     
  24. Nov 28, 2016 at 6:57 AM
    #24
    cdkenne

    cdkenne Toyota Master Technician

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    http://dirtydeedsindustries.com/product/knightrider-lightbar/
     
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