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2003 Tundra Access Cab door tightness / adjustment

Discussion in '1st Gen Tundras (2000-2006)' started by NomadicFrog, Apr 28, 2020.

  1. Apr 28, 2020 at 5:40 PM
    #1
    NomadicFrog

    NomadicFrog [OP] Took 5 yrs, finally got rid of "New Member" here

    Joined:
    May 5, 2018
    Member:
    #15048
    Messages:
    292
    Gender:
    Male
    First Name:
    Mark
    Flagstaff, Arizona
    Vehicle:
    2003 Tundra SR5 4x4 TRD Off-Road Access Cab
    First mod: Gaffer tape over door lock/unlock beeper
    I’m pretty sure at least the driver’s side door shakes a lot when I am off on rough trails - very independent from the truck itself. (If I rest a finger at the place where the door and the roof meet, for example, while bumping along, the gap opens and closes more than I feel it should.)

    Everything kinda wobbles when I close the doors, too.

    Bugs the crap out of me.

    Since I don’t have two Tundras to compare, I’m not sure if this is normal, but from what I can remember from riding in a buddy’s years ago mine are loose. His seem much more solid.

    I don’t readily see a way to adjust much on the doors themselves. Searching this site I found this:

    https://www.tundras.com/threads/dri...n-on-my-2002-toyot-tundra.50288/#post-1313744

    So I’ll have a look at adjusting the lock at the striker…although I’m not sure what constitutes a “B pillar” on an access cab.

    I’ll also just check all the bolts, as PHM indicates here:

    https://www.tundras.com/threads/are-the-door-tensioners-adjustable.43256/#post-1109910

    Anyhow, I couldn’t find anything about adjusting the doors, in general, other than that. For example, the hood has threaded rubber bumpers that you can unscrew to make the hood more firm. I thought I’d check for any other suggestions for the doors.
     
    Tundra2 likes this.
  2. Apr 28, 2020 at 9:18 PM
    #2
    PCJ

    PCJ New Member

    Joined:
    Sep 3, 2019
    Member:
    #35549
    Messages:
    231
    Gender:
    Male
    State of Jefferson
    Vehicle:
    2004 DC Limited 4X4
    Lift, Rims, Bigger Tires, Nerf Bars, Black Out Emblems
    There are no threaded rubber bumpers on doors. The things to check are:

    1. The door seal. Make sure it's all there and in good shape.
    2. Make sure the hinges are not bent and loose at the pivot point. That the door is square to the opening.
    3. Make sure the bolts are tight.
    4. Adjust the striker so the door is snug with closed and still opens easily.

    I never did an access cab so I don't know what else to check on those but these steps have worked for me.
     
    Tundra2 and NomadicFrog[OP] like this.
  3. May 2, 2020 at 9:06 AM
    #3
    Professional Hand Model

    Professional Hand Model A.K.A ‘Golden Hands’

    Joined:
    Apr 29, 2018
    Member:
    #14878
    Messages:
    14,993
    Gender:
    Male
    First Name:
    Fred
    ‘Somewhere’... a State of Mind
    Vehicle:
    2002 Tundra SR5 4WD 4.7L AC Silver Metallica
    Hand Protectors
    I think flex is inherent due to the design of the Access Cab doors. Tightening bolts helps, but it seems the front doors could have used a more substantial hinge with hindsight. These are heavy doors. Every bolt on my doors was loose. Only ones I couldn’t tighten are the hinge bolts hiding behind the front corner quarter panels. You need a special curved handled open ended wrench to access those. Looks like Toyota has that tool listed as a SST (special service tool).
     

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