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Actuator Replaced Now Door Won't Open

Discussion in '2nd Gen Tundras (2007-2013)' started by Jposes, Mar 7, 2019.

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  1. Mar 7, 2019 at 3:14 PM
    #1
    Jposes

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    Jposes [OP] New Member

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    I just replaced my rear passenger door actuator. Now it unlocks and locks great. Problem is, I failed to connect the rod from the door handle to the actuator. So, my door is closed and I can't get it open. Has anyone made this nincompoop mistake? How can I get my door open?
     
    Jposes, Mar 7, 2019
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  2. Mar 7, 2019 at 3:21 PM
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    Les7311

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    Les7311 Look up, what do you see

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    Sure you can’t open it feom the inside?

    Any thing on YouTube ?
     
    Les7311, Mar 7, 2019
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  3. Mar 7, 2019 at 3:22 PM
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    timsp8

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    timsp8 Former Tundra owner for 13 years

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    I think you’ll have to try to pry the door panel off and reach it from the inside. No way to do it from the outside or else it’d be that easy to break in to the truck. Since it’s closed you won’t be able to get the whole panel off but might be able to pull it back and reach it.
     
    timsp8, Mar 7, 2019
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  4. Mar 7, 2019 at 3:22 PM
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    Jposes

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    Jposes [OP] New Member

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    Can't open from inside or outside.
     
    Jposes, Mar 7, 2019
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  5. Mar 7, 2019 at 3:23 PM
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    dandailey

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    dandailey King Tundra

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    3.jpg
    The only way to open it,...
    :(
     
    dandailey, Mar 7, 2019
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  6. Mar 7, 2019 at 3:24 PM
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    Les7311

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    Les7311 Look up, what do you see

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    691EB966-CA55-4EE5-95DD-054395E8ED1F.jpg door wont open from inside or outside

    Try these search on YouTube I saw a few vids - didn’t view them
     
    Les7311, Mar 7, 2019
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  7. Mar 7, 2019 at 3:43 PM
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    Leo's first

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    Leo's first TRUCK GANG

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    Welcome
    :rofl:Sorry to laugh but sounds like something I would do
    Maybe try inquiring at a stealership
    Let us know how you make out and post up a pic of your truck
     
    Leo's first, Mar 7, 2019
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  8. Mar 7, 2019 at 3:44 PM
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    Leo's first

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    Leo's first TRUCK GANG

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    :rofl::rofl:
     
    Leo's first, Mar 7, 2019
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  9. Mar 7, 2019 at 4:33 PM
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    Jposes

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    Jposes [OP] New Member

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    Well I managed to get the door open. Created a little bigger problem. But I'm working through it.

    20190307_180503.jpg
     
    Jposes, Mar 7, 2019
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  10. Mar 7, 2019 at 4:37 PM
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    West Texas Tundra

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    West Texas Tundra 2016 Bronze Beast

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    Whoah
     
    West Texas Tundra, Mar 7, 2019
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  11. Mar 7, 2019 at 4:38 PM
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    phabej

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    phabej New Member

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    :eek2::angrygirl: shit. :fingerscrossed: aligning body parts ain't easy. Best of luck
     
    phabej, Mar 7, 2019
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  12. Mar 7, 2019 at 4:39 PM
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    Jposes

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    Jposes [OP] New Member

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    I took these bolts off so I could pry open the door enough to be able to pull the panel open and get my hand in there. However, when I was able to reach the lever to open. Since the door was unbolted, it came crashing down.

    20190307_183907.jpg
     
    Jposes, Mar 7, 2019
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  13. Mar 7, 2019 at 4:42 PM
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    phabej

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    phabej New Member

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    You didn't support it?? That's crazy
     
    phabej, Mar 7, 2019
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  14. Mar 7, 2019 at 5:15 PM
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    Jposes

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    Jposes [OP] New Member

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    Got it all put back together and doors working great. Did break another part. But easy replacement.

    20190307_185821.jpg
     
    Jposes, Mar 7, 2019
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  15. Mar 7, 2019 at 5:16 PM
    #15
    Jposes

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    Jposes [OP] New Member

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    This is the other part that broke. It keeps the door from swinging open too far.

    20190307_185838.jpg
     
    Jposes, Mar 7, 2019
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  16. Mar 7, 2019 at 5:19 PM
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    Jposes

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    Jposes [OP] New Member

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    On the bright side, if anyone ever runs into this problem, I can give advise on a couple things not to do. A 20 minute actuator replacement turned into 3 hour debacle. :(:boom:
     
    Jposes, Mar 7, 2019
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  17. Mar 7, 2019 at 5:21 PM
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    15whtrd

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    15whtrd Mr. Blonde

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    Glad you got it back together. What a disaster! I suggest anyone reading this, to actuate the lock/latch with a screwdriver and trying the handle “before” closing the door. after doing any type of work in the doorpanel.
     
    15whtrd, Mar 7, 2019
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    NewImprovedRon and Jposes[QUOTED][OP] like this.
  18. Mar 7, 2019 at 5:25 PM
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    Black Wolf

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    Black Wolf Chillin' in Alamosa

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    Black Wolf, Mar 7, 2019
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  19. Mar 7, 2019 at 5:44 PM
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    Jposes

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    Jposes [OP] New Member

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    Found the door check online for $30. Not too shabby.
     
    Jposes, Mar 7, 2019
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  20. Mar 7, 2019 at 6:00 PM
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    Smoofers

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    Smoofers New Member

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    I worked professionally in car audio and have removed door panels than I can remember. ALWAYS check your door handle function before you close the door.
     
    Smoofers, Mar 7, 2019
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    Jposes[OP] and 15whtrd like this.
  21. Mar 7, 2019 at 6:47 PM
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    Les7311

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    Les7311 Look up, what do you see

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    Did any of the YouTube videos worked?
     
    Les7311, Mar 7, 2019
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  22. Mar 7, 2019 at 6:58 PM
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    Jposes

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    Jposes [OP] New Member

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    I didn't take the time to watch any. With the front door open, the hinge bolts for the back door are exposed. I decided to unbolt the door from the frame so I could pry it open at the bottom enough to get the panel clips out. Then I was able to remove the panel enough to reach in and push the lever to open it. Once I had the panel off I should have bolted the door back to the frame. I didn't. So, it came crashing down when I pushed the lever to open it. The door check held it from getting banged up. But that door check is dead now. I had to remove the door check to be able to put the door back on.
     
    Jposes, Mar 7, 2019
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  23. Mar 8, 2019 at 6:23 AM
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    phabej

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    phabej New Member

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    The good news at least it's do-able if you forgot to hook the actuator! :) just be more prepared.
     
    phabej, Mar 8, 2019
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    Jposes[OP] likes this.
  24. Feb 23, 2020 at 11:40 AM
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    Toeyoda

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    Toeyoda New Member

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    Mine is a first gen but On the rear I just did the same thing except I can open the door from the inside. Can’t figure out why the handle won’t work. It seems as if there is a white piece of plastic that just hangs down and sits above the latch on the actuator. Does anything else hold it in place?? I just replaced my actuator from supposedly another 04-06 tundra but there are some differences. The part shown is fatter on the one that came out rather than the one I installed.

    9F994256-21A1-4A51-ADDB-3DFCA07272A6.jpg
     
    Toeyoda, Feb 23, 2020
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  25. Feb 23, 2020 at 11:41 AM
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    Toeyoda

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    Toeyoda New Member

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    Here’s the inside see how it’s smaller

    FC24D8C2-129A-4276-ADCE-D850C87A13C5.jpg
     
    Toeyoda, Feb 23, 2020
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  26. Feb 23, 2020 at 1:05 PM
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    SouthWestGA

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    SouthWestGA New Member

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    SouthWestGA, Feb 23, 2020
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  27. Oct 20, 2021 at 9:49 AM
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    redtrout

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    redtrout New Member

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    Ok, I did the same thing. Anymore extensive instructions? Should I order a replacement mechanism before I attempt to take it off at the hinges? I only have one vehicle and would rather not have to drive around without a door.
     
    redtrout, Oct 20, 2021
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  28. Oct 20, 2021 at 11:52 PM
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    NueveTundra

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    NueveTundra Mod list in Bio

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    I would open the door thats the same as the one thats stuck take the door panel off , roll down the window and practice fishing the latch release while you can see and associate feel an angle. After a couple good practices. Roll down the window on the stuck door and repeat your fishing for latch but now blind since the doors shut.

    that would be my non evasive suggestion to anyone.

    if you have a nylon wedge and mechanics mirror and a light that would help the going in blind part.
     
    NueveTundra, Oct 20, 2021
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  29. Oct 21, 2021 at 8:36 AM
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    redtrout

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    redtrout New Member

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    Good idea NT, I will try that today, I think I have a steel ruler I might be able to modify into a slim jim of some kind. I have the nylon wedge. I wonder if there is a small camera I can connect to my phone??? I'm gonna look around. Thanks Nueve Tundra.
     
    redtrout, Oct 21, 2021
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  30. Oct 21, 2021 at 9:09 AM
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    Danny3737

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    Danny3737 New Member

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    Danny3737, Oct 21, 2021
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