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Cruzer's Re-Build for the Rubicon

Discussion in '2.5 Gen Builds (2014-2021)' started by Cruzer, Dec 8, 2020.

  1. Dec 8, 2020 at 5:30 PM
    #1
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Build Page: Cruzer's Re-Build for the Rubicon
    UPDATED: 09/27/22 09/13/2022

    It’s a bit late for me to start a build thread but since I’m doing a re-build I figure now is better than later.

    I purchased my 2016 SR5 brand new in October of 2016. By November it was lifted and had big wheels and tires. At the time I did not know which direction I was taking my truck. It started off big and mean on pavement but over time it craved more dirt, more rocks, and more obstacles.

    This re-build is now focused to take on the Rubicon Trail in 2021 2022 (postponed due to failures in the front diff and CV axles, along with forest fires) May 2022 with little to no bypasses – my biggest concern is fitting through Old Sluice without body damage.

    So I successfully completed the Rubicon Trail in May 2022. Here's my hodgepodge writeup of it:
    https://www.tundras.com/threads/cruzer-vs-the-rubicon-trail.107384/

    ON THE MOVE:
    • BDS – 7” lift
    • Alcan Springs - Custom 6" lift leaf springs with Orbit Eyes
    • TeraFlex - 2" shock extensions (for rear)
    • ICON - RXT Leaf Springs (3rd setting)
    • Skyjacker – Block Delete leaf springs (4-4.5" of lift, no block)
    • Deaver - V062 11 leaf light load leaf springs
    • Deaver - U748 Medium duty leaf springs (on 2” lift block)
    • Dobinsons - Rear Greasable Poly Bushing Kit (for leaf pack)
    • Dobinsons - Greaseable Pin (for leaf pack)
    • Archive Garage – U-Bolt Flip Kit with Superbumps
    • Jackit.com – 5/8"x3-5/8"x10" round U-bolts
    • RuffStuff Specialties – 5/8"x3.5"x8" round U-bolts
    • Pro Comp – Limiting Straps
    • Suspension Specialist - Shackles (2" of lift)
    • Pro Form Fabrication - 2" Shackles
    • Coachbuilder – +3 Shackles (1.75" of lift)
    • Coachbuilder - +2 Shackles (1.25" of lift)
    • Coachbuilder – 0.5" Leaf Spring shims
    • Coachbuilder – Steering Kit (outer tie rod ends)
    • JeePerf - SuperFlex Heavy Duty, High Articulation Inner Tie Rod
    • Total Chaos – Boxed Stock Length LCA
    • 333 Fabrications – Alignment Cam Eliminators
    • ICON – Billet UCA
    • ICON – Delta Joint Retrofit (pending install)
    • RCV – Ultimate IFS CV Axle
    • South Bay Driveline - 1/8" DOM (last half) rear drive shaft - sealed
    • Dorman - 610-471 9/16-18 2.5" Serrated Wheel Stud
    • Method Wheels – Grid 17x8.5” 0 offset
    • XD Series – XD818 Heist 20x10” -24mm
    • Fuel – Assault 20x10 +1mm
    • Mickey Thompson - Baja Pro XS 40x13.5r17 (ordered)
    • Atturo - Trail Blade Boss MT 40x13.5r17
    • BF Goodrich - KM3 39x13.5r17
    • Yokohama - Geolander X-MT 37x13.5r17
    • Cooper – STT PRO 37x13.5r17
    • Nitto – Ridge Grapplers 37x12.5r20
    • Stoptech - Front Cryo Sport Slotted Brake Rotors (126.44156CS)
    • EBC – Orangestuff brake pads (ED91815)
    • Advance Adapters – 4 speed Transfer Case, 3.8:1 gear set (ordered)
    • Front Diff Stub Shaft Delete - Febest 0112-UZJ200F (Intermediate Shaft)
    • ARB – RD151 Front Locker (using Lucas Oil 85/140)
    • ARB – RD146 Rear Locker(using Lucas Oil 85/140)
    • Nitro – 5.29 Gears Front & Rear
    • HP Tuners – MPVI2 (tuned to:5.29 gears, 4Lo delete, AIP)
    • DAP Tuning – Engine Tune
    • HyperTech– Speedometer Calibrator
    DAMAGE CONTROL:
    • Demello Offroad – Rock Crusher Sliders
    • Demello Offroad – High Clearance Front Bumper
    • GoRhino – BR5 Front Bumper
    • GoRhino – BR20 Rear Bumper
    • Trail Toys – High Clearance Rear Bumper - chopped wings by 4" to clear 40s
    • Victory 4x4 – Gas Tank Skid Plate
    • Victory 4x4 - LCA Skid Plates
    • RCI – Gas Tank Skid Plate
    • Valhalla's Shield - Transmission Skid Plate with BDS adapter
    • RCI – Rear Differential Skid Plate
    • Bud Built - Transfer Case Skid Plate
    • Victory 4x4 – Rear Shock Guards
    • SDHQ – ABS Guards
    • Total Chaos - Bed Channel Stiffeners
    • Solid Offroad - Motor mounts (pending install)
    SPARKY:
    • Fortin – Remote Start
    • ARB – Twin Compressor
    • ARB – Linx - Control Unit
    • ARB – Linx – Pressure Control Kit
    • Warn – 12S Platinum Winch
    • Warn – Control Pack Relocation Kit
    • Beatsonic – Front Camera System
    • Beatsonic – iPhone Mirroring Kit
    • Baja Designs - Squadron-R Sport LED Light (Amber)
    • CaliRaised – Pods (clear for ditch, amber for chase)
    • Lux – Rock lights
    • Nilight – 41” Single Row Light Bar (in hood bulge)
    • Nilight – 30" Light Bar (rear)
    • Nilight – 30" Light Bar (front)
    • Nilight – 4" Lights (sides)
    • Sealight - H4/9003/HB2 LED Headlight Bulbs, 60W 12000 Lumens High Low Beam Conversion Kit, 6000K Xenon
    • Redarc - BCDC1225D in vehicle battery charger
    • LActrical - 300Amp High Output Alternator
    • VMax - MR137-120 - 120ah secondary battery
    • Dometic - CC 40
    • Euhomy - 55L refrigerator
    • Custom – Replaced front 2 cigarette lighter outlets with USB ports
    • Custom - 17 camera system to stock head unit
    • Custom – 11 Cameras (enables me to spot myself on the trails)
    • Custom – Cooling fan for ARB Twin Compressor
    • Custom – USB charger in engine compartment (for GoPros)
    • Custom – USB charger in bed (for GoPros)
    • Custom - Big 4 wire upgrade to 2/0
    OTHER:
    • Victory 4x4 – License Plate Flip
    • Victory 4x4 – 12" tall bedrack
    • VooDoo Fabrications – High Rise Bars/Bed Mount
    • Front Runner – Slimline 2 Bed Rack
    • Front Runner – 2x Wolf Packs & Mount
    • Front Runner – 45L (11 gallon) Water Tank & Mount
    • Front Runner – 5 Gallon Jerry Can & Mount
    • Front Runner – 2x Propane tank mounts
    • Front Runner – Spare Tire Mount
    • Front Runner – MaxTrax Mounting Kit
    • Front Runner – Hi Lift Jack Mount
    • Plano – 52” All Weather Tactical Gun Case (holds recovery gear on bed rack)
    • MaxTrax – MKII Traction Boards
    • Hi-Lift – 60" Jack
    • Harbor Freight - Pittsburgh 3 ton jack + Pro Eagle 15" extension & base
    • Harbor Freight - Pittsburgh 2 ton jack + Pro Eagle 15" extension & base
    • 67 Designs – Fiber Arms
    • Rago Fabrications – Air Compressor Mount
    • Rago Fabrications – Dash Mount
    • ICS - Lower Dash Mount Support Plate
    • Extended Steel Braided Brake Lines – above rear differential
    • TonnoPro - Trifold Tonneau Cover
    • Access - Vanish Roll-Up Tonneau #95239
    • Rough Country – Seat Covers
    • Clazzio - leather front seat covers
    • Custom – 4 airlines for simultaneous air up/down (automatically stops at target pressure)
    • Custom – Rear differential breather relocation
    • Custom – Trimmed rear fenders to make room for 39s, trimmed even more for 40s
    • Custom – Wood bed slide
    TO DO:
    • Total Chaos - stock length LCA
    • Custom – Front Differential Skid Plate
    • Custom – Transmission Skid Plate
    • Custom – Back Seat Spare Tire Mount
    • Custom – Redo trail cameras - install 17 cameras
    • Add second battery, mount on frame
    • Weld support braces onto Demello sliders
    40s
    40sfrontofhouse.jpg

    39s
    IMG_6610.jpg

    https://youtu.be/vmeiYANF3Ds

    https://youtu.be/3C2fH_G9_sY

    https://youtu.be/wtXnweIxFQE

    https://youtu.be/OWf_Zb45o4k
     
    Last edited: Sep 27, 2022
    n0rth, 15SR5CM, bulldog93 and 37 others like this.
  2. Dec 8, 2020 at 5:36 PM
    #2
    Jbehredt

    Jbehredt Burgeoning member

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    Daaaaaaamn!
     
  3. Dec 8, 2020 at 5:38 PM
    #3
    Dceclipse

    Dceclipse New Member

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    NORCAL
    Nice build!
     
    Rica25 and Cruzer[OP] like this.
  4. Dec 14, 2020 at 8:53 PM
    #4
    MentalBill

    MentalBill Mental in every state.

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    I love it when a plan comes together.
     
  5. Dec 14, 2020 at 9:22 PM
    #5
    SC_TRD

    SC_TRD Big BASTRD 4x4 Enthusiast

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    This is such an awesome truck! The camera system is something I have never seen the likes of before. @Cruzer you should definitely post up more specs of your set up!
     
    Rica25, Cruzer[OP], 831Tun and 2 others like this.
  6. Dec 14, 2020 at 9:42 PM
    #6
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Build Page: Cruzer's Re-Build for the Rubicon
    I've got a How To rough draft on the multi-camera system. I'm waiting for the new bumpers so that I can finish installing the rest of the cameras and finalize the document. You and the crew will be the first to know.
     
    Rica25, 831Tun, saybng and 2 others like this.
  7. Dec 14, 2020 at 9:55 PM
    #7
    joonbug

    joonbug .

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    NorCal - Dublin
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    Put a rear winch on your truck and I’ll go with you to the Rubicon! :laugh:
     
    Rica25, Nic146, TheBeast and 5 others like this.
  8. Dec 14, 2020 at 9:58 PM
    #8
    saybng

    saybng Just a member.

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    Gary
    Ventura CA
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    16 Tundra 1794 CM in BLACK!
    Method Nv's, falken wildpeak 275.65.20 Dirty deeds exhaust, 5100's all around...nothin fancy.
    Beautiful build!! :drool: :mudding:
     
    Rica25, Cruzer[OP] and 831Tun like this.
  9. Dec 14, 2020 at 10:33 PM
    #9
    cctxquicksand

    cctxquicksand IG - TRDistheWrd

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    Awesome truck!!!

    your gonna love that front bumper
     
    Rica25, joonbug and Cruzer[OP] like this.
  10. Dec 14, 2020 at 11:18 PM
    #10
    831Tun

    831Tun heartless Bastrd

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    Warren
    Santa Cruz
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    TC long travel. Deaver 420 SU leaf packs.
    Can't wait to see what you do. The cameras are pretty awesome but it's the ARB Linx that I drool over.
     
    Rica25, Black Wolf, joonbug and 2 others like this.
  11. Dec 15, 2020 at 7:34 AM
    #11
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Build Page: Cruzer's Re-Build for the Rubicon
    I might hold you that:D
     
    joonbug[QUOTED] and 831Tun like this.
  12. Dec 15, 2020 at 7:35 AM
    #12
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Build Page: Cruzer's Re-Build for the Rubicon
    Thanks! Can’t wait. How long did it take for them to send yours out?
     
    Rica25 likes this.
  13. Dec 15, 2020 at 8:45 AM
    #13
    cctxquicksand

    cctxquicksand IG - TRDistheWrd

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    I committed to buy mine super early in the design phase through Erick at state48. Preordered in July and it was delivered in late December early January. Demello and Erick kept me up to date the entire time and even reached out to offer me free sliders for the wait. Great dudes over there. I believe they are at a 8 week production time now, totally worth the wait, craftsmanship is top notch.
     
    Rica25, Leo's first and Cruzer[OP] like this.
  14. Jan 2, 2021 at 5:15 PM
    #14
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Build Page: Cruzer's Re-Build for the Rubicon
    Went wheelin the other day but today I just noticed that my front passenger fender was damaged. Upon inspection it turns out that my sliders flexed and pushed up the fender o_O
    upload_2021-1-2_17-3-5.jpg

    I love these Demello Rock Crusher sliders but I am a bit disappointed. Gonna have to take them off and get additional support braces welded on. Something like this:
    upload_2021-1-2_17-5-15.jpg
     
  15. Jan 2, 2021 at 5:22 PM
    #15
    TG705

    TG705 Braaaap

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    San Jose, CA
    Vehicle:
    2011 super white Tundra double cab
    King 2.5 coilovers, King 3.0 rear bypasses, Camburg uniball UCAs, RCI skid plates, Camburg front bumper, warn zeon 10s platinum winch, monster hook reaper shackles, Rigid Industries lights, SDHQ sliders, SDHQ A-pillar brackets, SPOD, 17" Method standard wheels, 315/70/17 Cooper STT tires, Morimoto XB LED headlights, Boon dock steel rear bumper, Durobumps front bumpstops, Deaver U748 with MCM shackles
    that's a bummer, especially from demello
     
    Rica25, 831Tun, SC_TRD and 1 other person like this.
  16. Jan 2, 2021 at 5:47 PM
    #16
    Trdwillie14

    Trdwillie14 New Member

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    2.5 fox 2.5 ads triple bypass T/C uppers Nfab front bumper Westin rear Bajas Rci skids All pro sliders Icon rxt leafs Stt pros Method 701s 37 Mickey Thompson
    Could be that zero offset Hahhahaa
     
    Rica25 likes this.
  17. Jan 2, 2021 at 5:52 PM
    #17
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    :rofl:
     
    Rica25 likes this.
  18. Jan 2, 2021 at 6:47 PM
    #18
    HighonFirewood

    HighonFirewood Everything can be fixed with a hammer.

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    Stage Left. Colorado
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    I love my truck... But I would total it attempting that.

    That thing is legit! Nice truck.
     
    Rica25 and Cruzer[QUOTED][OP] like this.
  19. Jan 2, 2021 at 11:54 PM
    #19
    831Tun

    831Tun heartless Bastrd

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    TC long travel. Deaver 420 SU leaf packs.
    Ouch. That sucks, especially when you think you're protected from that.
     
    GodlessPro, Rica25, sr5shark and 4 others like this.
  20. Jan 3, 2021 at 5:44 AM
    #20
    ColoradoTJ

    ColoradoTJ I drink…and I know things. Staff Member

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    A metric buttload
    What options do Tundra owners have for transfer cases? Is there a crawler box that I’m not aware of?
     
    Rica25 likes this.
  21. Jan 3, 2021 at 12:23 PM
    #21
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    None that I'm aware of. I don't think there's much of a market for 2nd gen and up Tundras crawling.
     
    ColoradoTJ[QUOTED] and Rica25 like this.
  22. Jan 3, 2021 at 3:04 PM
    #22
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    I got the DAP remote tune back in 2017 and it performed great. However, after re-gearing to 5.29s the DAP tune shift points were way off - computer thought I was red lining at 5500 rpms. The DAP shop was willing to work with me for about 2 weeks and then they just stopped replying to my emails altogether. Almost 2 months of no response I finally decided to just revert to my original ECU programming and get rid of the DAP Tune.
    upload_2021-1-3_15-1-39.jpg
     
  23. Jan 3, 2021 at 6:53 PM
    #23
    Jonnynewton909

    Jonnynewton909 New Member

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    Icon 2.5 front, Toytec AAL and Bilstein 5160 rear. 35 Toyo RT on Method 312s
    Hate to hear that! I am running the DAP tune as well and have plans to re-gear in the distant future. May have to start looking into this one or alternative tunes.
     
    Rica25 likes this.
  24. Jan 3, 2021 at 7:06 PM
    #24
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Don't know how far you are from Houston but if you go to their shop you can get re-tuned. It was quite scary when I first realized there was a problem with the tune. I was trying to pass a car on a 2 lane road, I floored it, then near 5500 rpms the rev limiter kicked in and bogged the engine down while I was right next to the car I was trying to pass. I had to let off the pedal for the engine to recover and then gently re-accelerate.
     
    Rica25 likes this.
  25. Jan 3, 2021 at 7:46 PM
    #25
    Jonnynewton909

    Jonnynewton909 New Member

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    Icon 2.5 front, Toytec AAL and Bilstein 5160 rear. 35 Toyo RT on Method 312s
    I'm not far from Houston. I had mine done near Dallas though, I believe that's his shop unless he has one in Houston also or another tuner in Houston.
    Yea, im sure that sucked to learn at that moment though!
     
    Rica25 likes this.
  26. Jan 3, 2021 at 8:46 PM
    #26
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Goes to show how bad I am with my geography :rofl:
     
  27. Jan 5, 2021 at 9:40 AM
    #27
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    I hammered it out and traded one obvious ding for one that is less obvious :D
    upload_2021-1-5_9-24-4.jpg

    Afterwards, I looked around my truck some more and I've come to the true realization that metal is not strong without proper support. My rear bumper has taken quite the beating. The left and right wings now curve up - my truck looks like it has a weird grin from the back. I can't wait to get my new high clearance bumper on, hopefully it's as bulletproof the shop claims it to be.
    upload_2021-1-5_9-39-37.jpg
     
  28. Jan 5, 2021 at 2:16 PM
    #28
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Got the Victory4x4 fuel tank skid today. I took off the RCI skid plate (@Trdwillie14 ) for a side by side comparison. The Vicotry4x4 skids are thicker, heavier, and should protect the gas tank better by bolting onto the frame. Now I just need to find some time to install it without the gf knowing ;)
    20210105-GasTankSkid01.jpg
    20210105-GasTankSkid03.jpg
    20210105-GasTankSkid02.jpg
     
  29. Jan 5, 2021 at 3:59 PM
    #29
    rochmpr

    rochmpr New Member

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    Krister
    Walnut Grove, CA
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    2020 CrewMax
    Lifted, sliders, 35 X 12.5's, Evo Corse and more stuff coming
    Nice, and thanks for helping me spend mo money. I am not thrilled with the RCI mounting either.
     
    ToyoD, Rica25 and Cruzer[QUOTED][OP] like this.
  30. Jan 5, 2021 at 4:08 PM
    #30
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    :hattip:
     
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