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4WD Flashing Light? Actuator?

Discussion in '1st Gen Tundras (2000-2006)' started by TotaledTundra, Jun 11, 2025 at 7:08 AM.

  1. Jun 11, 2025 at 7:08 AM
    #1
    TotaledTundra

    TotaledTundra [OP] New Member

    Joined:
    Wednesday
    Member:
    #136317
    Messages:
    1
    Gender:
    Male
    First Name:
    Jackson
    Vehicle:
    Totaled, Salvage Title, Dented To Hell, 2002 Tundra 4.7 4WD
    ~220k miles, 2.5 Lift in front, 1.5 leveling blocks in back, 33in tires, 1.5 in spacers. Custom dents everywhere, Rear Bumper Crumpled, passenger mirror ducktaped on, well-used bull bar, plastidip black highlights. Totaled by jeep rear ending bumper but minor frame damage behind rear axles.
    I have a 2002 4.7 Tundra 4wd and when I try and shift into 4wd the 4hi light just flashes. I know this is usually the 4wd actuator but I tried replacing that and it didn't work so I will explain everything and would love some recomended next steps.

    Keep in mind my tundra was totaled a little over a year ago, by rear ending so I have some minor frame damage behind the rear wheels. Insurance gave me a very nice payout and I essentially paid 2.5k to keep it so I'm trying to spend as little money as possible..

    4wd History: Pretty much the entire underside has been replaced, but the 4wd had been working great for the last year since I first blew out then replaced the left cv axle. A month back we were off-roading in Uwarie, NC when I went over a feature, blowing out my left CV axle and perhaps smacking something else on the bottom of the truck. After, while out there I drove through some water pits, so I may have slightly submerged some parts for a second. I replaced the CV axle with this cheap one https://www.partsgeek.com/cs9lstm-toyota-tundra-cv-axle-assembly.html that looked similar to the last one, although it had some slight differences, but it clicked in. Then when I tried to shift into 4hi, I just get the flashing light. From what the forums were saying this was the 4wd actuator on the front dif, so I went to replace it, and when I did, I noticed the vacuum hose wasn't connected. I cheaped out and tried this actuator https://www.amazon.com/dp/B0C7MRQ59...QW9PA7JD8DWF1&titleSource=avft-a&previewDoh=1. and replaced it except for the metal rod. When I turned my truck back on it beeped and said it was in 4hi (idk if it actually was) except when I shifted out it went back to before with the flashing. My next thought was to try a slightly better replacement actuator, This one actually has reviews https://www.amazon.com/dp/B0B5QGX7P...ZEZTBQQH&titleSource=avft-a&previewDoh=1&th=1 . I still have the original actuator so if that one doesn't work I can just return them (love Amazon).

    Before I go and do that, I was wondering what people would recommend as next steps for diagnosis and replacement, I was thinking maybe dif or transfer case fluids. Any recommendations or advice is greatly appreciated.
     
  2. Jun 11, 2025 at 7:17 AM
    #2
    The Black Mamba

    The Black Mamba A pure specimen of TX Black Snek

    Joined:
    Sep 6, 2023
    Member:
    #103472
    Messages:
    4,483
    First Name:
    Ryan
    DFW
    Vehicle:
    Black 00 SR5 AC 5VZ PreRunner
    Imma keep it stock
    BroHon, TotaledTundra[OP] and ATBAV8 like this.
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