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2003 Tundra SR5 4x4 Box repair?

Discussion in '1st Gen Tundras (2000-2006)' started by radar88, Dec 28, 2024.

  1. Dec 28, 2024 at 8:05 AM
    #1
    radar88

    radar88 [OP] New Member

    Joined:
    Dec 28, 2024
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    2003 DC SR5
    My bed has rusted through in two spots (where bolts go through to hold it down). Does anybody know a site that sells a “patch” that could be welded in place or another solution for this problem?
     
  2. Dec 28, 2024 at 8:14 AM
    #2
    Jack McCarthy

    Jack McCarthy Working remotely from the local pub

    Joined:
    Nov 2, 2020
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    First Name:
    Bill
    North of Boston
    Vehicle:
    02 Tundra AC SR5 V8 4x4
    Unfortunately not. Toyota used to sell complete bed floors, but it a huge effort to drill/cut out and weld in the new floor. Used bed is the cheapest route. Some here experienced in welding have cut out and put in patches. Not the greatest looking, but with a bed liner cover over it, not very noticeable.
     
  3. Dec 28, 2024 at 8:27 AM
    #3
    shifty`

    shifty` I'm having daydreams about night things

    Joined:
    Jun 20, 2020
    Member:
    #48239
    Messages:
    28,412
    ATL
    Vehicle:
    '06 AC Limited V8/4WD
    (see signature for truck info)
    The big question is, if the bed is rotted thru, how's the frame?

    Knowing the bodies of these trucks are far more resilient than the frames, and frame rot is in the "Top 3" killers of these trucks, alongside using non-OEM lower balljoints, and not changing the timing belt/water pump/tensioner/pulleys every 100k miles/10yrs, I'd want to know what the frame looks like in the big trouble spots (at the frame stiffeners, driver-side upturn under the brake MC, spare tire carrier and its tie-ins).

    If the frame is rotten, patching a hole in the bed is either (A) an exercise in futility or (B) something a sleazebag does when trying to sell the truck to an unsuspecting victim who doesn't know about the frame issues.

    What area of the country are you in? Replacement beds can be had for under $500 around me, one or two pop up per month. You need to match the bed to your cab type, and ensure the bed has appropriate fender flares for your truck.
     
  4. Dec 28, 2024 at 3:20 PM
    #4
    Dook55

    Dook55 RCLB Guy

    Joined:
    Sep 15, 2019
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    #36150
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    Male
    Montana
    Vehicle:
    2004 4x4 V8 RCLB 2006 4x4 V8 RCLB
    My long bed had 5 collisions so I bought a junkyard bed. It cost me $880 in pretty good condition with spray in bedliner and included a perfect tailgate. Not very hard to replace and with the bed off it's a good time to clean the frame and spray Fluid Film in the nooks and crannies. Also was easier to replace the rear shocks.

    BB 002.jpg
    BB 003.jpg
    BB 001.jpg
     
    w666 and Jack McCarthy like this.

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