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Front differential/transfer case service

Discussion in '2nd Gen Tundras (2007-2013)' started by Optic15, Nov 23, 2024.

  1. Nov 23, 2024 at 10:05 PM
    #1
    Optic15

    Optic15 [OP] New Member

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    As I understand the front differential and transfer case is the same concept to drain and fill as the rear differential which I have done already. For those of you who do it yourself. How important is it to warm up the front diff and transfer case? If it is necessary where can I do it given I live pretty much no where near dirt or trails?
    Appreciate the input!
     
  2. Nov 24, 2024 at 2:14 AM
    #2
    Doxiedad

    Doxiedad Distinguished Member

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    I’ve changed mine out twice. No issues getting it to pour out when I drain it.

    be sure to remove the fill plug first so you can ensure you are able to fill it.
     
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  3. Nov 24, 2024 at 5:34 AM
    #3
    bfunke

    bfunke Tundra Curmudgeon

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    Purchase Lexus plugs to make removal easier next time.
     
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  4. Nov 24, 2024 at 5:53 AM
    #4
    TundraMcGov.

    TundraMcGov. Your friend. Your foe. Not yo Ho.

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    No need to warm up the fluids. Drain away.
     
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  5. Nov 28, 2024 at 6:02 PM
    #5
    Cruiserpilot

    Cruiserpilot New Member

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    Not really too important to warm up, not like engine as much. The transfer case will always being turning when driven, the front diff will be turning as well since it has no ability to free the hubs so
    the front axles turn all the time. The shaft from the transfer case to the front differential is not engaged so that’s where engagement happens for front end. Warm is good as it will hold sediment in suspension for a short period of time until it cools and settles. Don’t overfill, no need to add that ‘extra for good measure’. Find out exact required amount and fill only that much. Doesn’t hurt to measure oil out just to makes sure it has been filled proper from last time. Hope this helps.
     
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  6. Nov 28, 2024 at 8:57 PM
    #6
    blenton

    blenton New Member

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    Yes, transfer case and front diff service are very similar to the rear diff. As noted above, just drive the truck a bit, then change it. No real need to engage 4x4 if that’s not feasible - better if you can, but IMO it won’t make much difference like warm vs cold motor oil. It will help it drain a little faster if it’s not cold.

    A few notes, through:

    - make sure to remove the fill plug BEFORE removing the drain plug

    - buy a cheap fluid pump to help in refilling. You could use oil that comes in baggies easily enough to fill the t case, but the front diff needs a length of tubing to fill from either the wheel well or a pump.

    - you need about 4 quarts of oil for the t case and diff. Use a god quality synthetic 75w90. 75w85 works too, but is $$ and the selection is much smaller

    - purchase a 10mm 1/2” drive external hex for the diff drain. I’m not taking about a 10mm socket, but an external hex. Use an extension and breaker bar; 3/8” drive can work if that’s what you’ve got, but you might think you are gonna break it. The drain bolt may feel like it’s seized in the housing from heat cycles.

    - exercise caution when breaking free the drain bolt. Make sure that 10mm hex is FULLY engaged with the bolt before cranking on it. You may need to wire brush it and clean it out to get full engagement. Also might need some heat on it for a minute before breaking free.

    - promptly replace the drain with a Lexus drain bolt.

    Overall, it’s very simple to do. Enjoy.
     
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