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Do Leaf springs have a front and back?

Discussion in '2nd Gen Tundras (2007-2013)' started by ICECOLDBEER, Dec 31, 2024.

  1. Dec 31, 2024 at 11:39 AM
    #1
    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    Replacing a leaf spring with doorman leaf spring assembly. Is there a front and a back? The best I can tell they are the same length from center pin to bushing.
    Thanks for any replys!!

    20241231_143548.jpg
     
  2. Dec 31, 2024 at 11:45 AM
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    Tundra234

    Tundra234 New Member

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    Yes. Our trucks have a trapezoidal design so they go in a certain way. Are the bushing ends identical to each other? They are normally different but these look like a lower cost spring setup.

    https://www.tundras.com/threads/are-our-leaf-springs-directional.53236/
     
    Last edited: Dec 31, 2024
  3. Dec 31, 2024 at 11:58 AM
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    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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  4. Dec 31, 2024 at 12:04 PM
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    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    Im still confused after reading through that thread. Which way goes forwards?

    "The double wrap must always be at the fixed hanger, the forward end in the case of our Tundras."
    -- problem is on this door man one both the wraps wrap all 3 leafs at the front and back.
     
    Last edited: Dec 31, 2024
  5. Dec 31, 2024 at 12:26 PM
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    MadMaxCanon

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    Too many, but not enough....
    Match to what's on truck? The ends are different. One has a full wrap and one Is a half in your pic
     
  6. Dec 31, 2024 at 12:28 PM
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    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    Sorry I guess i am not understanding which end has the full wrap and which one has the half? I'm a noob.
     
  7. Dec 31, 2024 at 12:36 PM
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    Wynnded

    Wynnded What MPG...

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    The ends at the top of this picture go to the front.
     
  8. Dec 31, 2024 at 12:38 PM
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    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    Okay sweet appreciate it!!! Just not sure what they mean by full wrap vs half wrap? They look the same to me.

    Any idea on why the shackle wont fit through the bushing? Do I need a different bushing/shackle?
     
  9. Dec 31, 2024 at 12:45 PM
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    Wynnded

    Wynnded What MPG...

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    In your video, you're trying to fit the shackle into the end of the spring that goes to the fixed mount at the front of the vehicle. The shackle goes in the other end of the spring pack. The "wrap" refers to the leaf wrapping around the bushing, not the leaf retainers which are there to prevent the leafs from fanning out.
     
  10. Dec 31, 2024 at 12:46 PM
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    ICECOLDBEER

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    Hmmm I tried both ends it didn't seem to fit in either. Let me run back out there and try again though!!!Appreciate you guys very much!!!
     
  11. Dec 31, 2024 at 12:47 PM
    #11
    Wynnded

    Wynnded What MPG...

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    The front is also referred to as a Berlin eye, which I didn't know until I saw this diagram.

    [​IMG]
     
    Last edited: Dec 31, 2024
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  12. Dec 31, 2024 at 12:52 PM
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    ICECOLDBEER

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    https://www.youtube.com/shorts/tTp1XtBPkHM

    What should I do. Try to change the bushing? I had the worst time trying to order this stupid thing online. Took 2 months.

    Im unsure if a new busing or the door man shackle would even work.

    Nothing ever goes to plan.... :(
     
    Last edited: Dec 31, 2024
  13. Dec 31, 2024 at 1:02 PM
    #13
    Wynnded

    Wynnded What MPG...

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    The "F" on that second leaf pack you tried indicates "front". Also look at the original spring that the shackle came out of, it looks like the original metal bushing sleeve from the original spring may still be on the lower shackle bolt. I wasn't able to catch a glimpse of the original pack in the video.
     
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  14. Dec 31, 2024 at 1:04 PM
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    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    I wrote the F after you told me.

    Should both the shackle bolts be the same diameter? One is thicker. I had a devil of a time getting the old busing off. You may be correct part of the old busing still on there!!
    appreciate it.
     
  15. Dec 31, 2024 at 1:07 PM
    #15
    Wynnded

    Wynnded What MPG...

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    Oh, good! :rofl:

    It looks like they are the same diameter. Look at the old pack rear eyelet, is there still a metal sleeve in there like there are on the new packs?
     
  16. Dec 31, 2024 at 1:09 PM
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    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    Nope no metal sleeve. You solved the mystery!

    I cut the old leaf assembly off with an angle grinder it was stuck so bad.

    Tundra forums comes in clutch again appreciate it! Happy New Year!
     
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  17. Dec 31, 2024 at 1:11 PM
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    Wynnded

    Wynnded What MPG...

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    Happy New Year! I hope that you get everything back together without further issue!:hattip:
     
  18. Dec 31, 2024 at 1:12 PM
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    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    Any ideas to get it off? All i can think to do is heat.

    20241231_161101.jpg
     
  19. Dec 31, 2024 at 1:20 PM
    #19
    Wynnded

    Wynnded What MPG...

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    Soak it in something while you work on the other side if you're set up to do so. After that you might be able to utilize a bench vice/vice grips/channel locks to work it loose, but you don't want to mar it up too bad so that you couldn't polish it smooth again. Then yes, heat.
     
  20. Dec 31, 2024 at 3:33 PM
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    Cruiserpilot

    Cruiserpilot New Member

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    Yes-heat to remove the sleeve. Ya had me questioning myself. So here.
    Berlin Eye - front. Upturned Eye - rear

    IMG_2810.jpg IMG_2809.jpg

    Anti-seize these nuts big time. Even thru the bushing if not greasable.
     
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  21. Dec 31, 2024 at 8:57 PM
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    lr172

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    I bought new shackles when i did this, as i have been down that road before. I am in the rust belt. If they are badly seized, i have never been successful with heat. Oxy acetylene would work but I don’t have that. Carefully go at them with a cutoff wheel or die grinder to create a slit then chisel them off. The slit only needs to be about 75%. After that you will get it freee. Just need to be careful not to grind into the bolt itself
     
    Last edited: Dec 31, 2024
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  22. Jan 1, 2025 at 12:28 AM
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    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    ooo yeah I can see how a new ones would be nice. I am still battling the stupid thing. Tried two propane torches at once couldn't get it hot enough. I will try what you said good idea
     
  23. Jan 1, 2025 at 9:11 AM
    #23
    ICECOLDBEER

    ICECOLDBEER [OP] New Member

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    Is this fairly accurate for 2009? 74foot pounds on the ubolts/shackles seems low to me?

    Screenshot_20250101_120830_Samsung Internet.jpg
     
  24. Jan 1, 2025 at 9:20 AM
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    Wynnded

    Wynnded What MPG...

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    74 ft-lbs is correct.
     
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  25. Jan 1, 2025 at 6:09 PM
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    Cruiserpilot

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    Where are you? If too corroded see if you can get a set at wreckers? Or ask here in marketplace? I’m in BC and have an old set but shipping isn’t worth it anymore. Too bloody expensive.
     
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  26. Jan 2, 2025 at 7:23 AM
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    ICECOLDBEER

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    Got her all figured out and back on the road!
     
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