1. Welcome to Tundras.com!

    You are currently viewing as a guest! To get full-access, you need to register for a FREE account.

    As a registered member, you’ll be able to:
    • Participate in all Tundra discussion topics
    • Transfer over your build thread from a different forum to this one
    • Communicate privately with other Tundra owners from around the world
    • Post your own photos in our Members Gallery
    • Access all special features of the site

Brake line failure

Discussion in '2nd Gen Tundras (2007-2013)' started by [DHT]Osiris, Jun 27, 2024.

  1. Jun 27, 2024 at 11:49 AM
    #1
    [DHT]Osiris

    [DHT]Osiris [OP] New Member

    Joined:
    Jun 27, 2024
    Member:
    #119063
    Messages:
    8
    Alright, help a newbie out.

    07 Tundra, brakes were acting squishy this afternoon when I went for a quick store run, by the time I got home I almost had to e-brake my way into the garage. Get out, I can smell the fluid and there's stuff sprayed all over the inside of the wheel well and dripping out of the garage like a murder victim.

    After letting things cool down a bit, I found a rather large hole in one of the hard lines, looks like salt's just disintegrated it. So, a few questions:
    I can't find this specific 'line' on diagrams/online, are they just 'standard' length hoses? This one's about 12" long. Can I buy one and just gently bend it into shape/use a pully/round object to bend into shape?
    Is this realistically serviceable without removing the wheel?
    Is the brake fluid going to just dissolve everything under the wheel well? My understanding is it's pretty caustic.
    Is this worth me trying to do, followed by a car shop inspecting everything? Or are they just going to turn around and say 'yeah that one looks great but the other 25 hoses are just as dissolved, we gotta do the rest now' and it end up costing me the same amount anyhow?
    Thanks...1719513769172.png
     
  2. Jun 27, 2024 at 11:51 AM
    #2
    KNABORES

    KNABORES Sarcasm incoming

    Joined:
    Jan 1, 2020
    Member:
    #40572
    Messages:
    13,745
    Gender:
    Male
    Arkansas
    Vehicle:
    2000 Limited TRD AC 4X4 Thunder Grey 278k miles. *SOLD* 2019 Limited TRD CM 4x4
    Bilstein 5100's on the forbidden notch Husky HD rear leafs 16x8 Eagle Alloy 187's with 285/75/16 MagnaFlow 3" flow through Pioneer touchscreen with backup camera Full interior and dash LED conversion Trailer brake controller with 7 pin Bedliner coat bumpers & trim ARE Mpulse topper - Rhino Vortex rack
    Yikes. Your truck is rusting away. I would be checking all of my brake lines. Better yet, I would be doing a thorough evaluation of my rust situation to make sure any other repairs are needed, or even worth doing.
     
  3. Jun 27, 2024 at 11:53 AM
    #3
    [DHT]Osiris

    [DHT]Osiris [OP] New Member

    Joined:
    Jun 27, 2024
    Member:
    #119063
    Messages:
    8
    Unfortunately this is pretty good shape for NY. This is about 3 winters' worth of salt. When I got this, I had to pass over a handful of trucks that you could pull chunks off the underside like old bark, still for sale for over $10k.
     
  4. Jun 27, 2024 at 12:40 PM
    #4
    snivilous

    snivilous snivspeedshop.com

    Joined:
    Apr 16, 2019
    Member:
    #29192
    Messages:
    4,734
    SW UT
    Vehicle:
    300k+ Supercharged 2008
    You can go to any auto parts store and buy a line with the matching length that's just a straight section with the end fittings. Get that and bend it by hand into shape. Be a bit gentle on the curves, you'll notice when it starts feeling like it's going to kink, so stop before that point but otherwise it can bend pretty tight.

    Unscrew old line, bend new one into vague shape, screw new one in, bleed brakes, good to go.

    I would personally pull the tire, but not mandatory if you can squish yourself in there.

    And I'd inspect the other lines as much as possible.
     
    myt1 likes this.
  5. Jun 27, 2024 at 12:53 PM
    #5
    [DHT]Osiris

    [DHT]Osiris [OP] New Member

    Joined:
    Jun 27, 2024
    Member:
    #119063
    Messages:
    8
    Thanks, that's good info. I'm not confident I can actually unscrew the existing line, it might just fragment apart when I try, but I guess off is off. Are there special fittings I need to be aware of? Or are they universal at this point?

    I'll need more brake fluid too I guess, and probably brake cleaner to get all this existing stuff off...
     
  6. Jun 27, 2024 at 12:59 PM
    #6
    snivilous

    snivilous snivspeedshop.com

    Joined:
    Apr 16, 2019
    Member:
    #29192
    Messages:
    4,734
    SW UT
    Vehicle:
    300k+ Supercharged 2008
    You don't unscrew the line itself, there are inverted flare fittings on both ends of the line, they're essentially a special nut that threads into a female receiver. That's what you unscrew, and they're pretty beefy. You can put an open end wrench on them, or vice grips, or since your line is fucked you could cut the line up and slide a socket or something over them. The universal brake lines you want need to match that same fitting. I THINK they're M10x1.0, there's only a couple brake line types out there. In an ideal world I would remove the brake line from the truck, take it with you to the parts store and then you can match up the end fittings and length. And yes, buy more brake fluid :D I think all Toyota brake lines are the same (probably all Japanese vehicles in general for that matter), so it should be straightforward to find a replacement.
     
  7. Jun 27, 2024 at 1:03 PM
    #7
    [DHT]Osiris

    [DHT]Osiris [OP] New Member

    Joined:
    Jun 27, 2024
    Member:
    #119063
    Messages:
    8
    Oh so like a pair of female connectors into a common male? Okay, yeah if the line just disintegrates I'll get it off one way or another. I'm sure I can get this thing off to take with me. Not like I'm driving it anywhere!
     
  8. Jun 27, 2024 at 1:04 PM
    #8
    Cruzer

    Cruzer Wheeling Full Size

    Joined:
    Oct 12, 2020
    Member:
    #53461
    Messages:
    3,246
    Gender:
    Male
    First Name:
    Cruz
    Sunnyvale, CA
    Vehicle:
    Build Page: Cruzer's Re-Build for the Rubicon
    M10x1.0 is indeed correct.
     
  9. Jun 27, 2024 at 1:07 PM
    #9
    snivilous

    snivilous snivspeedshop.com

    Joined:
    Apr 16, 2019
    Member:
    #29192
    Messages:
    4,734
    SW UT
    Vehicle:
    300k+ Supercharged 2008
    Yea, they look like this. And you want an inverted flare on the end, there's different kind of shapes on the end of the brake line where it flares out. The inverted flare is the most common. You'll see what it looks like when you pull the line off.

    upload_2024-6-27_14-6-38.png
     
  10. Jun 27, 2024 at 4:10 PM
    #10
    [DHT]Osiris

    [DHT]Osiris [OP] New Member

    Joined:
    Jun 27, 2024
    Member:
    #119063
    Messages:
    8
    I was just looking at this part. SAE Double/Inverted flare, with the M10x1.0 nut, mated to that rubber hose on one end, and I think another hard one on the other end (with a two-sided female mate between them). I'm gonna pull the whole mess off tomorrow and see if it's degraded enough to warrant replacing all parts, or see if the mates are still in good enough shape. Are those lines often sold as-is like that? Or do I need to get a flaring tool, nuts, etc?

    I'm lucky the previous owner lifted it, I can nearly fit my entire torso into the wheel well.
     
  11. Jun 27, 2024 at 5:46 PM
    #11
    snivilous

    snivilous snivspeedshop.com

    Joined:
    Apr 16, 2019
    Member:
    #29192
    Messages:
    4,734
    SW UT
    Vehicle:
    300k+ Supercharged 2008
    They're sold like in the photo as a completely assembled unit. Any parts store will have a big selection of length and fitting types, will be like $15 for a line. And you are correct, there's a hardline on the frame side, then soft line at the suspension (rubber) and then back to hardline to the caliper. OEMs try to keep as much hardline as possible since it improves brake feel, so they only run soft line at the suspension or other flexible areas.
     
  12. Jun 27, 2024 at 5:54 PM
    #12
    [DHT]Osiris

    [DHT]Osiris [OP] New Member

    Joined:
    Jun 27, 2024
    Member:
    #119063
    Messages:
    8
    Awesome, that'll make my life a lot easier. Do those fittings generally degrade at the same rate as the lines? Or at least I guess, should I just consider replacing the whole mess while I'm in there? At least what I can get to.
     
  13. Jun 27, 2024 at 6:03 PM
    #13
    snivilous

    snivilous snivspeedshop.com

    Joined:
    Apr 16, 2019
    Member:
    #29192
    Messages:
    4,734
    SW UT
    Vehicle:
    300k+ Supercharged 2008
    Can't say, I've never had something like that happen. The rubber lines generally start cracking first where I live.

    I would probably replace all the lines you could access, maybe not now but in the near future. For probably $100 you could replace all the lines on the rear axle and in the wheel wells.
     
  14. Jun 27, 2024 at 7:24 PM
    #14
    PolishedTRD

    PolishedTRD Lorem ipsum dolor sit amet

    Joined:
    Jan 2, 2023
    Member:
    #89638
    Messages:
    311
    Gender:
    Male
    First Name:
    Matt
    CO
    Vehicle:
    Supercharged 2011 DC
    Magnuson's Finest Whine
    OP, I’ve been rocking one of these on my driver’s side for about 5 years now. No leaks, no problems.
    upload_2024-6-27_20-21-30.jpgupload_2024-6-27_20-21-30.jpg
     
  15. Jun 28, 2024 at 11:29 AM
    #15
    [DHT]Osiris

    [DHT]Osiris [OP] New Member

    Joined:
    Jun 27, 2024
    Member:
    #119063
    Messages:
    8
    Replacement successful. It was so rusted through that the nut was welded to the flange, and the whole mess just twisted off of the line itself. After some cleanup, I got the new line on, though I can't guarantee it's the same nut flaring, gonna have the shop check it to make sure it's okay (it doesn't match OEM). No leaks though!


    Rear brakes' bleed bolts are rusted solid too, and wd40 didn't help, so guessing it needs some lovin' at the shop as well. I can get there with 30% or whatever brake power so they can deal with this at that point :p
     
  16. Jun 30, 2024 at 6:05 AM
    #16
    Tundrasam97

    Tundrasam97 New Member

    Joined:
    Feb 6, 2024
    Member:
    #111526
    Messages:
    13
    Gender:
    Male
    First Name:
    Sam
    Qc, Canada
    Vehicle:
    2010 black tundra SR5 DCSB 3ur-fe
    Bilstein 5100
    Heat the bleeder screw with a propane torch until glowing red. Let it cool down and break it loose.
     
  17. Jun 30, 2024 at 6:06 AM
    #17
    KNABORES

    KNABORES Sarcasm incoming

    Joined:
    Jan 1, 2020
    Member:
    #40572
    Messages:
    13,745
    Gender:
    Male
    Arkansas
    Vehicle:
    2000 Limited TRD AC 4X4 Thunder Grey 278k miles. *SOLD* 2019 Limited TRD CM 4x4
    Bilstein 5100's on the forbidden notch Husky HD rear leafs 16x8 Eagle Alloy 187's with 285/75/16 MagnaFlow 3" flow through Pioneer touchscreen with backup camera Full interior and dash LED conversion Trailer brake controller with 7 pin Bedliner coat bumpers & trim ARE Mpulse topper - Rhino Vortex rack
    Just remember, brake fluid is EXTREMELY flammable.
     
  18. Jun 30, 2024 at 6:13 AM
    #18
    [DHT]Osiris

    [DHT]Osiris [OP] New Member

    Joined:
    Jun 27, 2024
    Member:
    #119063
    Messages:
    8
    Brilliant, I'll go buy a propane torch and set fire to the brake fluid and WD40 that's drenching all the bleed screws. :p
     
    KNABORES likes this.
  19. Jun 30, 2024 at 11:10 AM
    #19
    Tundrasam97

    Tundrasam97 New Member

    Joined:
    Feb 6, 2024
    Member:
    #111526
    Messages:
    13
    Gender:
    Male
    First Name:
    Sam
    Qc, Canada
    Vehicle:
    2010 black tundra SR5 DCSB 3ur-fe
    Bilstein 5100
    I never told you to put open flame in fluid, just heat up the external part to break loose rust. Worked like a charm for my canadian rusty calipers. Have your garden hose close just in case
     

Products Discussed in

To Top