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Papasmurf's 07 4x4 Expo Build

Discussion in '2nd Gen Builds (2007-2013)' started by papasmurf, Jan 11, 2017.

  1. May 18, 2017 at 10:19 AM
    #61
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    Bruce
    San Diego
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    2007 4x4 Tundra
    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    Yeah sorry to hear that, it really didnt take me long at all. Couple of hours for both start to finish
     
  2. May 18, 2017 at 10:46 AM
    #62
    Hattori

    Hattori Good Ol' Rocky Top Wooooooohh

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    2012 Tundra CM TRD
    Fox 2.5 Coilovers w/ Resi Fox 2.5 Rear Shocks Camburg Upper Arms Camburg 1 3/4 shackles Deaver K37 TRD Sway Bar K/N Intake Series 63 Bully Dog GT Platinum Magnaflow Exhaust KC FlexPods SDHQ Mounting Solutions Wilco Off-RoadTtire Gate ProComp MT2 35x12.50x18 Method Roost 18x9 Bronze
    All good. I'm just gonna get me a fisher price welder and knock it out. Should hold up juuussst fine lol!
     
    papasmurf [OP] likes this.
  3. May 18, 2017 at 10:55 AM
    #63
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    Bruce
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    Vehicle:
    2007 4x4 Tundra
    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    ask @dragos28 maybe you can borrow his. LMAO!!!
     
    Hattori likes this.
  4. May 18, 2017 at 10:56 AM
    #64
    madmax17

    madmax17 New Member

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    Those are nice, where do you load the magazine? Is that a German made weapon?
     
    papasmurf [OP] likes this.
  5. May 18, 2017 at 10:59 AM
    #65
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    Bruce
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    2007 4x4 Tundra
    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    hahaha not german, made in Switzerland like all other great guns! (Im a sig fan)... LOL
     
    kenomouth64 likes this.
  6. May 18, 2017 at 11:02 AM
    #66
    madmax17

    madmax17 New Member

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    Ditto, I carry a P938 everyday
     
    ColoradoTJ and papasmurf [OP] like this.
  7. May 18, 2017 at 11:04 AM
    #67
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    Bruce
    San Diego
    Vehicle:
    2007 4x4 Tundra
    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    well my daily is a S&W shield 9mm but i alkso carry my MK25 with me as my work bag/car gun everyday as well... and I have a 320 at home as bed side gun :)
     
    ColoradoTJ likes this.
  8. May 18, 2017 at 11:33 AM
    #68
    jc153

    jc153 New Member

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    San Diego
    Vehicle:
    2009 Tundra Ltd CM 4x4
    BAMuffler 8" Catback, ADS 2.5 Coilovers, TC Heim Joint UCA's, TC Spindle Gussets, CB Steering Kit, +1" Shackles, Bushings, Diff-drop, Carrier Bearing Drop & ABS Drop Kit, Wheelers Superbumps & Progressive Add-a-leaf w/Overload Delete, 17" Method Standards, 285/75/17 Nitto G2's, RCI Skid Plates, White Knuckle Sliders, LED's Everywhere
    I wish I could weld! Props for doing it all yourself! That's a big job!
     
    papasmurf [OP] likes this.
  9. May 18, 2017 at 5:13 PM
    #69
    dragos28

    dragos28 New Member

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    nothing much
    ive got several to choose from, a Miller 211 MIG with gas, a Miller Maxstar 140 arc welder or a Miller Trailblazer gas generator welder. oh, also have a little HF 80amp arc welder, that one is probably the best.
     
    papasmurf [OP] and ColoradoTJ like this.
  10. May 19, 2017 at 9:14 AM
    #70
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    Bruce
    San Diego
    Vehicle:
    2007 4x4 Tundra
    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    hahaha nah man that miller 211 its tits
     
    dragos28 likes this.
  11. May 19, 2017 at 9:45 AM
    #71
    dragos28

    dragos28 New Member

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    nothing much
    Only problem with the 211 is that it requires 240v. My shop only has 0 volts so I have to use the gas generator welder. :)
     
    papasmurf [OP] likes this.
  12. May 19, 2017 at 9:47 AM
    #72
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    Bruce
    San Diego
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    2007 4x4 Tundra
    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    i kno wyour issues... and it sucks, but soon my friend soon...
     
    dragos28 likes this.
  13. May 19, 2017 at 9:53 AM
    #73
    dragos28

    dragos28 New Member

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    Lol, yup nothing like stick welding on your truck.
     
    papasmurf [OP] likes this.
  14. May 19, 2017 at 10:10 AM
    #74
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    Bruce
    San Diego
    Vehicle:
    2007 4x4 Tundra
    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    shit it works nothing wrong with it and honestly you get real strong welds that way... not pretty but strong..
     
    dragos28 likes this.
  15. Jun 2, 2017 at 10:51 PM
    #75
    zackbremer

    zackbremer New Member

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    update this you chud
     
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  16. Jun 27, 2017 at 3:19 PM
    #76
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    Bruce
    San Diego
    Vehicle:
    2007 4x4 Tundra
    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    Well it's time for a big update ... 8 weeks ago i started this little project..

    Some know, some dont... i decided it was time for a big change

    The Icons and BDS kit was and is awesome, but based on the wheeling ive been doing and the guys i hang with i realized that it was limiting me and holding me back. And the long troublesome issues with the BDS kit and steering rack problems i came to the conclusion its time for an upgrade.. so out with the old and in with the new...

    whats the new...

    Total Chaos Long Travel kit with heim uppers
    King 2.5 remote resi spec LT coil overs
    Total Chaos Bypass hoops
    King 2.5 Triple bypass
    Total Chaos Cam Tab Gussets
    Total Chaos Spindle Gussets
    McNeil Racing fiberglass fenders
    @Coachbuilder LT tie rods
    Custom Built Tube Bumpers front and rear
    Customer rear cross member to replace the one cut out from the BDS install
    Wheeler Offroad Super Bumps
    AIP relocation (custom kit i put together)
    Rigid Light Bars
    Ditch Lights
    replacing winch cable with winch rope
    New on Board Viair system
    Dual/Triple Battery System

    Now for the biggest thing Im doing/did the whole install myself.. and documented ... enjoy...

    start with the tear down..
    IMG_1798_zpsog67oibs_47f2a1ca7cfd02a432f11c00fb89ca436868369f.jpg
    IMG_1799_zpshwkuu5qn_c5a6220250c12bf04406037fb390ac31bbfe593f.jpg
    IMG_3697_zpsyyxhwtmo_9d7b74292c842e6adde3bcd2ff406f78e35ca199.jpg
    IMG_3700_zpscmvv6ftr_094f8ec7e09d338cd7624bcb5c485c4d10c9a846.jpg
    IMG_3701_zpsgwiwsmny_4aa232d034c1f2d88dee921e7f08a273abffda98.jpg

    She looks sad .. but dont worry not too long you will be awesome!!

    rear bds crossmember is out
    IMG_3772_zpsigp7dl3w_a2c6aa913c40601fb445e216671d71e027126a70.jpg

    and now for some parts pics....
    IMG_3770_zpszid5ncxx_12dfb0c619ee7793d2bcb3d13de0aef58d9f4b93.jpg


    the pile grows...
    IMG_3806_zpst1jmzfuq_129c4a6302452310a5cc40c31d3281dba8067a80.jpg

    and here are some of my tools/toys that make the magic happen
    IMG_1871_zps3zanongw_adab36cd3788743e81a2e78de458891bac8c3ec9.jpg
    IMG_1998_zpsawk5z0qk_5ce32c5beaee4867fe3e967ed41e6a561de1cf87.jpg
    IMG_1873_zpsjcykevv6_262a5fba48a012be8138a4529de007054a1498fb.jpg


    ok on to the build.....

    first I had to get factory spindles from my brother from anther mother @dragos28 since the BDS ones dont work, and while i was at it obviously upgrade them and the cam tabs with TC gusset kits
    IMG_3662_zpsocmc81wj_455147bb0f5747117fbc101bf18c0341df264eab.jpg
    IMG_3808_zpsfb6ygjrp_58ae0ade593df4a7ed436a6c05e04b5e4e193cdd.jpg
    IMG_3898_zpsv7nmdgm3_052c3ddcf3f99b4945b450a302685e79d1fb3ad8.jpg

    out with the old.. LOL
    IMG_3820_zps73ra73wj_1cb52bfb53d6080e7e3d2c7d5dfa9e530d465e71.jpg

    btw this part sucks, its messy and not fun, but not hard to do.. rebuild/replace the intermediate axles
    IMG_4587_zpsrbmednyv_3048d81c26d762a4938ed34b349cc555baf17503.jpg

    in with the new
    IMG_3827_zpscyo5heda_3bcac839249598a84d69b9e9b2bec364a63156e7.jpg
    IMG_3831_zpstessfvd7_b015669fa12fdafc24db68c11ec212575108d019.jpg
    IMG_3847_zpsclf4talw_3325094bf68efa6d5e8c98e65aa8fdf71e3eccd4.jpg
    IMG_4489_zpsb31g4cis_96bc1bf6f9902aaa71949d55e93a24b403883684.jpg


    while i was in the middle of the build i took a break to install a new bed track system.. I needed something easy to take a break from all the fab work

    IMG_4398_zps1m1en9qh_78db7b4bafa68a0f080dc3e0976fba9a7cf63968.jpg

    IMG_4402_zpsubvw1nr2_f64f01fb2932b83b8fdc81f8886240d2961471e8.jpg

    and did a AIP relocation
    IMG_4494_zpsg0iivryb_22ce2a94fa6b6003a31e15002eb1b67147279b1e.jpg

    now back to the build...







    ok now thats done...

    she sits for the next step.. bumpers
    IMG_3862_zpsluamvepq_1e3edf7aa64e9d62a826f66ddc0f6a6887812ce1.jpg

    bumper time!

    start small and work your way up
    IMG_4669_zps6i1qcx60_072609a831cafcc4720529e697fce9488cf83cb1.jpg

    the plasma cutter came in handy here
    IMG_4683_zpszllh32px_76165cf0d6f54dfb473e0a38c66ff6e0dfa92c17.jpg

    coming together
    IMG_4713_zpshujsdrd2_3b2594869d1ac2d1e55fd46209dc90d777d38b89.jpg
    IMG_4720_zpsnfwbzmv3_5b1c912ca36480383b2a68ba588076d410943756.jpg

    time for a rear bumper..
    IMG_4745_zpsxdvtup9u_14d0b98ec6e9b82b6703bd9030402bb8fb81366d.jpg

    yay for paint day!

    painted the bumpers then the fenders...
    IMG_4765_zpsrmeiou8x_a0924ea98d30bd53ec8b4c74230ddb75e60a8e07.jpg

    fitting the bumpers and fenders
    IMG_4774_zpsqhrbq0re_4655fb97ce65ca9d893ecbff61cd210b80cdce31.jpg
    IMG_4778_zpswwnjovov_56fab5b2d54b5da1d0e12f7564648900149f380b.jpg

    as well as taking care of some wiring and new licence plate location
    IMG_4788_zpsevbuhoyk_03454eea6745f9a6c9c62aaf535ea09af42ba049.jpg

    and

    here she sits....
    IMG_4790_zpsvwusvjte_4a66abdffccb64decd7e2b0067ae41b93306483c.jpg


    whats left...

    on board air, and mounting the winch, and fabbing the front skid plates, finishing up the dual battery and electrical clean up and mounting the new light bars. BUt all and all ive made great progress. Please let me know what you all think. Im happy to answer any questions..

    and side note in the middle of my build i stopped for a few days to install @Roy Park exact same kit..
     
    Last edited by a moderator: Jul 7, 2017
    Jsena, JC303, jc153 and 5 others like this.
  17. Jun 27, 2017 at 3:24 PM
    #77
    Hattori

    Hattori Good Ol' Rocky Top Wooooooohh

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    Fox 2.5 Coilovers w/ Resi Fox 2.5 Rear Shocks Camburg Upper Arms Camburg 1 3/4 shackles Deaver K37 TRD Sway Bar K/N Intake Series 63 Bully Dog GT Platinum Magnaflow Exhaust KC FlexPods SDHQ Mounting Solutions Wilco Off-RoadTtire Gate ProComp MT2 35x12.50x18 Method Roost 18x9 Bronze
    UMMMMMM HMMMMMM!!! Looking good @papasmurf Good to see these builds getting more beef! One a side note; you killing me softly(no homo) with those McNeil fenders. Super hot fire!
     
    papasmurf [OP] likes this.
  18. Jun 27, 2017 at 3:29 PM
    #78
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    hahaha thanks, yeah i painted them myself too, they would be better but i ran out of clear coat when I spilled half a quart on myself.. fucking cap on the can wasnt on.. that stuf burns btw.. im sure once they get beat up ill pull them off and respray them again. but they are silver and look ok, im happy with it. its not a show truck, function over looks you know!
     
    Hattori likes this.
  19. Jun 27, 2017 at 3:33 PM
    #79
    Hattori

    Hattori Good Ol' Rocky Top Wooooooohh

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    Fox 2.5 Coilovers w/ Resi Fox 2.5 Rear Shocks Camburg Upper Arms Camburg 1 3/4 shackles Deaver K37 TRD Sway Bar K/N Intake Series 63 Bully Dog GT Platinum Magnaflow Exhaust KC FlexPods SDHQ Mounting Solutions Wilco Off-RoadTtire Gate ProComp MT2 35x12.50x18 Method Roost 18x9 Bronze
    Definitely know what you mean; its the same as trying to pre run a truck on bilstein 4600's and level kit. You gotta walk along with the talk! Your doing a overland/ expo build right? All around rig?
     
    papasmurf [OP] likes this.
  20. Jun 27, 2017 at 3:36 PM
    #80
    dragos28

    dragos28 New Member

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    awesome build and write up brother!
     
    papasmurf [OP] likes this.
  21. Jun 27, 2017 at 3:38 PM
    #81
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    yeah pretty much 4x4 LT/MT expo rig go anywhere do everything...
     
  22. Jun 27, 2017 at 3:38 PM
    #82
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    Thanks for all your help!!!!!
     
    dragos28 likes this.
  23. Jun 27, 2017 at 3:42 PM
    #83
    Almaboy

    Almaboy I don't regret what I've done....today

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    TOYTEC BOSS 2
    I'm always looking for shelter for a good campsite and YES.....that shelter would work fine for my family. I'll sleep in the grass
     
    papasmurf [OP] likes this.
  24. Jun 27, 2017 at 3:47 PM
    #84
    Hattori

    Hattori Good Ol' Rocky Top Wooooooohh

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    2012 Tundra CM TRD
    Fox 2.5 Coilovers w/ Resi Fox 2.5 Rear Shocks Camburg Upper Arms Camburg 1 3/4 shackles Deaver K37 TRD Sway Bar K/N Intake Series 63 Bully Dog GT Platinum Magnaflow Exhaust KC FlexPods SDHQ Mounting Solutions Wilco Off-RoadTtire Gate ProComp MT2 35x12.50x18 Method Roost 18x9 Bronze
    Nice, you're doing it right man and the best thing to me about it is the personal time you have into the build which translates to you knowing the performance and limitations of the truck personally. Keep it up man!:thumbsup:
     
    papasmurf [OP] likes this.
  25. Jun 27, 2017 at 4:35 PM
    #85
    CM-LENNY

    CM-LENNY No Complaints

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    PRO shocks, 37's Nitto G2's 4:88 diffs, few other mods
    WOW Bruce, that's some build you did there ! Love to see that kind of work especially out of a driveway build. Great job. Looks like Blossom Valley area where you live. Is that a close guess ? Post the other compressor mods etc once you get those under way.
     
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  26. Jun 27, 2017 at 8:27 PM
    #86
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    Thanks brother!!

    Close I'm in north east lakeside...and once I get the rest done I will make another post update w all the mods
     
  27. Jun 27, 2017 at 8:29 PM
    #87
    papasmurf

    papasmurf [OP] Gun Parts Slinger

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    07 Silver Sky 4x4 |Total Chaos LT | King Coils & Bypasses | ADS Bypasses | Demello Sliders | CB +2 Shackles | OME Dakar Leaf springs | BullyDog GT | 17" Double Standards | BFGKO2 37's |
    Yeah I'm a huge fan of build it and you know what it takes... and thanks for the support just trying to show everyone what you can do w out a shop!
     
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  28. Jun 27, 2017 at 9:23 PM
    #88
    aperezsh

    aperezsh HooYah Deep Sea!! R6-72 Bravo Subase Dive Locker

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    Vehicle:
    16 Tundra SR5 4x4 Crew Max Magnetic Gray Metallic
    A little this and that...Broke now

    Lakesyyyyyyydeeee! Im on Lakeside Ave
     
    papasmurf [OP] likes this.
  29. Jun 28, 2017 at 12:42 AM
    #89
    kenomouth64

    kenomouth64 New Member

    Joined:
    Oct 28, 2016
    Member:
    #5015
    Messages:
    450
    First Name:
    Tetrus
    Vehicle:
    2007 Toyota Tundra Sr5 4x4 (TRD Off Road) Crewmax 5.7L
    Sacrifice yourself!
    This is easily the best build thread I have seen on here! Very impressive work, it looks like it was all well thought out.
     
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  30. Jun 28, 2017 at 4:39 AM
    #90
    osidepunker

    osidepunker OsidePunker

    Joined:
    Oct 19, 2016
    Member:
    #4918
    Messages:
    328
    Gender:
    Male
    First Name:
    Alex
    Temecula CA
    Vehicle:
    2013 Tundra DC 4x4
    Full LT, full armor, fully self contained Speed Glamper
    I need you to take a big hit and fully stuff those 37s so I can see how bad it fcks up your inner fender. I'm very close to just installing them and self-clearancing my fenders. It's only an inch...
     
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