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Built a rear bumper

Discussion in '2.5 Gen Tundras (2014-2021)' started by helidave, Oct 3, 2022.

  1. Oct 3, 2022 at 10:00 AM
    #1
    helidave

    helidave [OP] Hellacopter

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    Mag 2650 w/76mm pulley, ADS suspension, 35's, misc overlanding doo-dads and lights
    Main goal was to get the hitch up higher so it doesn't drag all the time. I put together a Coastal Offroad front bumper a few months ago, but this is the first time I've built one from scratch.

    First step was to make the hitch. It's all 1/4" steel and 2.5x.25 tube. Brackets bolt to the factory holes in the frame.
    IMG_20220919_132617713.jpgIMG_20220922_113532372.jpg

    Figuring out the skin. It's 3/16 steel. Tried to get some angles on there so it's not too boxy looking.
    IMG_20220920_155702634.jpgIMG_20220923_172141016.jpg

    After spending hours and hours smoothing out seams
    IMG_20220929_132935128.jpg IMG_20220929_132944260.jpg

    Primer and Raptor Liner
    IMG_20220929_163835202.jpg IMG_20221003_095627795.jpg

    Just need to paint the inside of the bumper and install it now
     
  2. Oct 3, 2022 at 10:01 AM
    #2
    Taco-Spike

    Taco-Spike Gateway from Tacoma World ~ ended up here

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    Nice work!
     
  3. Oct 3, 2022 at 10:12 AM
    #3
    RepeatPete

    RepeatPete New Member

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    Looks great!
    The stock hitch is really low, good job making more clearance!
     
    Hotwire likes this.
  4. Oct 3, 2022 at 10:27 AM
    #4
    IMXPLRN

    IMXPLRN New Member

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    Nice work. Just out of curiosity, how do you access the cross hole for the hitch pin?
     
  5. Oct 3, 2022 at 10:30 AM
    #5
    helidave

    helidave [OP] Hellacopter

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    Just reach up behind the bumper. Plenty of room to get to the pin.
     
    IMXPLRN likes this.
  6. Oct 3, 2022 at 10:39 AM
    #6
    JRS

    JRS New Member

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    Nice

    Did you consider notching the crossmember and receiver tubes? Would've gotten some mechanical interlocking and been able to raise the assembly up another ~1.25".
     
  7. Oct 3, 2022 at 10:47 AM
    #7
    helidave

    helidave [OP] Hellacopter

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    Mag 2650 w/76mm pulley, ADS suspension, 35's, misc overlanding doo-dads and lights
    I didn't really want to go any higher than the bottom of the bumper because that would require some huge drop hitch. The receiver where it is now is about 7.5" higher than stock.
     
    AZBoatHauler and JRS like this.
  8. Oct 3, 2022 at 12:18 PM
    #8
    AZBoatHauler

    AZBoatHauler SSEM#140/ASCM#3/2ndGenNaysayer/BAF140

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    2017 CrewMax 4x4, 2017 LandCruiser, 2005 Sequoia 4x4
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    :bananadead:

    Are you taking orders?
     
    Occidentalis likes this.
  9. Oct 3, 2022 at 12:29 PM
    #9
    activereality

    activereality New Member

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    MillerCats installed!
    Nice!! Learning to weld is on my list of things to do - what welder are you using? Do you like it?
     
  10. Oct 3, 2022 at 12:38 PM
    #10
    helidave

    helidave [OP] Hellacopter

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    no way. I like making stuff, and I don't want to ruin things by turning it into a job. Plus, I'm not a good enough fabricator to take other people money.


    I have a Hobart 210MVP. It's a pretty basic mig machine but I like it.
     
  11. Oct 3, 2022 at 12:39 PM
    #11
    activereality

    activereality New Member

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    MillerCats installed!
    Nice - i have been looking at the Hobart 140, they are a highly rec'd brand for sure! Thanks man!
     
    helidave[OP] likes this.
  12. Oct 3, 2022 at 12:41 PM
    #12
    helidave

    helidave [OP] Hellacopter

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    Probably cant go wrong with that, but if you have access to a 220 outlet or think you might in the future, I would definitely recommend a dual voltage welder.
     
  13. Oct 3, 2022 at 12:43 PM
    #13
    activereality

    activereality New Member

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    MillerCats installed!
    Hmm, i do have 220 outlet in my garage, so it might be worth it. I need to learn more before I pull the trigger. I try to live by the 'buy once cry once' lol
    .
     
  14. Oct 3, 2022 at 12:50 PM
    #14
    helidave

    helidave [OP] Hellacopter

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    You can do a lot with 110, but if you can swing it, 220 is way better.

    weldingtipsandtricks on youtube has a lot of good videos and a whole series on learning mig.
     
    activereality likes this.
  15. Oct 3, 2022 at 12:52 PM
    #15
    activereality

    activereality New Member

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    MillerCats installed!
    Nice - I'll check them out. Since time really isn't an issue - there is no immediate budget - makes it easier to stack little for something that would be worth it.
     
    helidave[OP] likes this.
  16. Oct 3, 2022 at 2:11 PM
    #16
    Sumo91

    Sumo91 Busy with projects

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    Hell of job on that bumper! I've been seriously considering fabbing one up myself if I can get the materials cheap enough.
     
    helidave[OP] likes this.
  17. Oct 3, 2022 at 2:12 PM
    #17
    Hotwire

    Hotwire New Member

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    So you’re just going to leave us hanging without a picture of it painted and installed ?!?!!! Outrageous :quickdraw:

    Great job building exactly what you wanted!

    It’s a great way to learn and save money doing it. I also made my own bumpers.

    I love making stuff!
     
    helidave[OP] likes this.
  18. Oct 5, 2022 at 6:14 PM
    #18
    helidave

    helidave [OP] Hellacopter

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    Mag 2650 w/76mm pulley, ADS suspension, 35's, misc overlanding doo-dads and lights
    All done.
    IMG_20221005_164201728.jpg

    The hitch plug is tucked up behind the bumper now.
    IMG_20221005_164233282.jpg
     
    Last edited: Oct 5, 2022
    Jaypown, Tundra234, dorton and 2 others like this.
  19. Oct 6, 2022 at 5:05 AM
    #19
    Kernal

    Kernal New Member

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    I think it looks great! Similar to the sso bumper for the taco.
     
  20. Oct 6, 2022 at 5:10 AM
    #20
    Shanet421

    Shanet421 (Semi) New Member

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    Looks great to me
    :spending:
     
  21. Oct 6, 2022 at 5:17 AM
    #21
    Tundra234

    Tundra234 New Member

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    Alot of them
    Looks good. I know someone is thinking it so I'll mention it.....please post a rear shot at some point. :D
     
    Hotwire likes this.

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