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How to remove front and rear bumper caps 2017 and reinstall

Discussion in '2.5 Gen Tundras (2014-2021)' started by da_jeep_luva, Jan 13, 2017.

  1. Jan 13, 2017 at 5:26 PM
    #1
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    TRD Pro suspension, powder coated bumpers, wheels, tires, lowered, coated, list keeps going.
    I didn't want to spend 600$ on new ends or have a vinyl that would get jacked up at the first rock or fat ass bug. And I didn't want a mis matched powder coating I would notice every day. I'm a picky person with my truck, so I wanted to do this as best I could.

    Tools required - long and short flathead screwdriver, 10mm, 12mm socket and preferably one of those ratcheting wrenchs, flexible hands (small to medium)

    Time- took me 1.5 hours for th rear and the runtime of raiders of the lost arc for the front. but I didn't have any clue as to how this worked, so It was a learning process. My plan is to take the ends to a chrome plating shop where I was quoted 35$ a peice to remove the chrome. Then I will be taking to a local auto painting shop where I will have them color matched roughly 200-300 I'm guessing. I will post total cost at the end. The end result will be painted metal bumper ends.

    I also have a second vehicle to drive around during this process, which makes things easier. Sorry for my terminology, I suck with words. Let's begin

    1. Remove liscense plate. There is a push clip underneath you need to remove

    IMG_4618.jpg

    2. Remove push clips at bottom of the black plastic peice of the bumper.

    IMG_4605.jpg

    3. Remove wiring harnesses from liscense plate lights and trailer plug. No picture but they just slide out after you press down on the clippy part.

    4. Trailer plug just unclips out

    IMG_4607.jpg

    5. Unclip white backup camera harness and the black harness next to it. I honestly couldn't get the black harness apart so I just left it. It didn't need to come apart, but if you want to remove the whole plastic peice then it will be necessary. If you don't, you just have leave the plastic part hanging during your unbolting process.

    5. The plastic black peice just clips into parts of the bumper. In order to remove this you have to squeeze each clip with your fingers or pry it with a screwdriver. This part is a PTIB, but just be patient and place something in between the black part and chrome end to keep pressure on the black part. This prevents the clips from going right back in when you get one out.

    IMG_4611.jpg
    Pair of pliers I had lying around to create the upward force on the plastic

    IMG_4609.jpg

    It's kinda hard to see, but there are roughly 7 clip points on each side. You have to reach around (lol) the inner cap brace to get a few of them. By the time you figure out how to finangle your hand and a screwdriver behind one side, the other side goes super quick.

    IMG_4616.jpg

    On the far ends are these. Take these off first, you can see the clip setup on this peice. The white part just pops out. Be gentle and it will come.

    IMG_4610.jpg

    For visibility, a good trusty flashlight that won't fall on your face is really helpful in seeing the clips that are out and the ones that are still in

    Picture of the clips that hold the plastic down to the bumper

    IMG_4626.jpg


    Once you get all 14 undone and the plastic end corners off, time to pop the plastic peice off. Be careful. Watch your plate light assembly when maneuvering this out. There are also two clips at the bottom of the plastic that simply will unpop when your taking it off, don't worry you didn't break anything. Picture below for reference

    IMG_4627.jpg

    Once the plastic is off or loose enough to get to the top bolts of the chrome end then your good to go. Start by unscrewing the bottom 2 first with your 12mm socket. The one towards the rear of the truck has a bolt on top, maneuver a wrench in there to hold it while you loosen it. Set those aside and start on the top.

    IMG_4624.jpg

    You can see the 4 top ones here. Loosen one at a time. I was able to break them free and then loosen with my fingers after that.

    Once you have all the bolts off, gently slide the bumper end off away from the truck. If your super paranoid, put some masking tape or something around the body area if your worried about scratching the truck.

    And magically there off. Take off brace and go get them bitches painted or plastiderped or whatever.

    IMG_4628.jpg

    Picture of area when the end is off


    IMG_4621.jpg

    Ok round 2

    Front actually went smoother than the rear, but there are a lot more bolts to take out. Keep track of your hardware and only use non power tools. Taking it slow is key.

    IMG_4632.jpg

    Start by popping the hood and removing the lower grill peice. There are YouTube videos of how to do this, but I'll I've the short sweet version.

    IMG_4633.jpg
    Two pop tabs on each end and like 4 10mm screws in the center. Take em off

    IMG_4634.jpg

    Once they are out, gently press down on one side of the lower part of the grill and slide the fixed clip out. DO ONE SIDE AT A TIME. And the whole assembly will come off

    IMG_4635.jpg

    Remove skid plate bolts where black plastic connects to plate

    IMG_4638.jpg

    Remove the metal cross bar above the upper portion of the bumper.

    IMG_4639.jpg

    Unscrew the visible screws on the top of the bumper, this doesn't disconnect from the truck but it's like 50% the bolts you have to take off eventually. This can wait if you choose

    IMG_4641.jpg

    Next take off the front mudflat thing. Your gonna hear something go loose behind the inner bolt but don't worry it's suppose to do that. It's a cross peice that connects to another bolt you have to remove

    IMG_4650.jpg

    Remove the bolts on the lip of the wheel well

    And under the bumper cap. Mixture of 12mm and 10mm

    IMG_4651.jpg

    Once you got those off there's one more inner pop clip that is on the inner peice. Pop that off and the thing will come loose. Gently pop the outer plastic with a flathead or something and slide the whole peice out

    IMG_4656.jpg

    Next disconnect the fog lamp assembly. It's an easy one.

    IMG_4657.jpg
    IMG_4659.jpg

    Next up is to take off this part

    IMG_4661.jpg

    Two pop clips on the front and 2 bolts on the rear
    IMG_4662.jpg

    IMG_4663.jpg

    uhhh picture of inside. It's all just clips into place and you need to pop it out. White pokey thingy has nothing to do with anything

    IMG_4666.jpg
    Bottom clippy

    IMG_4667.jpg
    Inner white pointy thing you need to squeeze

    After that it will look like this
    IMG_4668.jpg

    Annnd top part for reference
    IMG_4669.jpg



    Now time to remove the silver bolts on top of the end cap. These will be the final ones before the bumper comes off.

    IMG_4670.jpg

    Take them off and slide that bad boy off one side at a time
    IMG_4673.jpg

    Now time to isolate the ends

    Take the remainder bolts you couldn't reach in the beginning out of the black plastic part and the inner ones you couldn't reach before the whole bumper came off.

    IMG_4683.jpg

    After that the whole black part should come off with another metal in between part.

    Now time to take out the fog lights. Just one screw and the lamp comes out.
    IMG_4691.jpg

    Then unhook the easier side to unhook of the plastic bracket peice. Annnnnd the whole thing should go out foward

    IMG_4695.jpg

    Congrats, now go paint em or whatever. I will report back after the dechroming and painting and reassembly.



    REASSEMBLY TIME

    So a few things I'm going to suggest

    1. Take this very slow. You disassembled it, you can put it back together
    2. Use masking tape to put around freshly painted or powdercoated surfaces if your in fear of dropping or scraping
    3. A soft mat or towel underneath bumpers will help if you need to set the equipment down.
    4. DONT RUSH!

    Alright first thing you do I stare at your bumper ends because they are freshly powdercoated and look sexy as fuck
    IMG_4789.jpg

    IMG_4790.jpg

    Start with whatever end you want but I chose the rear.

    Begin by installing the cross sections back in. I suggest your tailgate with a towel if your stuck for space because your tundra is a freaking whale and takes up the entire garage

    IMG_4795.jpg

    They go on like so. There's only 4 bolts that are needed, leave the bottom 2 semi loose because you'll need the malability of the steel to squeeze her back on

    IMG_4793.jpg

    Do both ends. Next if your paranoid, tape some shit up. At least on one side, then once you successfully get one on, your a pro at the other side.

    IMG_4799.jpg

    Utilize previous pics of assembled bumper to make sure you line up the proper bolts, I reccomend getting the top side squared away first then moving to bottom. Slide her one and you should be able to bend the metal with your hand enough to squeeze it on. Put the top on first and then pry open onto bottom

    IMG_4803.jpg



    During this time I suggest checking the lining of the end cap as your installing. There is a gap between it and the body panel, just make sure the gap is semi uniform during the process. All of my top bolts went in nicely except for one. Idfk why, but I couldn't use my fingers to tighten this one like the rest.


    IMG_4805.jpg

    Once you get the top to the point to where your ready to tighten to your end torque, line up the bottom. This is where the top nut on the rear bolt will come back to haunt you, but don't worry I got your back.
    IMG_4806.jpg

    Basically you tape the nut inside the closed end of the wrench like so

    IMG_4809.jpg

    And the result is

    IMG_4810.jpg

    Sorry for blur, now you can fish your wrench over the area where the rear bolt is going to go and hand twist til your thread it. Then proceed to tighten

    IMG_4812.jpg

    Alright, once everything is loosely tight, alight evenly, at this point you might want to do the other side and line em up at the same time. Once your happy, tighten it up. I didn't look up torque specs, but I didn't go super duper tight, prolly 20ft lbs if I had to guess. But as long as you don't over tight you should be good.

    Once you get the ends lined up, snap on the bumper plastic cap ( IT FUCKIN GOES ON A HELL OF A LOT EASIER THAN IT COMES OFF THATS FOR SURE). Then do the end plastic peices as well.

    Hook up all your wiring and put the plastic tabs back in the bottom as well and like magic

    IMG_4817.jpg

    Check your lining again, but it shouldn't be too off, if it is..... it really won't be noticeable. Top bolts keep everything level and bottom does to. Don't sweat it. Dat ass looking sexy doe


    Now time for front. I began by assembling my front bumper on my tail gate, you start by getting your bearings in order and figuring out which side is up. Once you have a clue, put your fog light trim in

    IMG_4820.jpg

    Fog light screw goes on the left hand side of your looking face down. You have to play with it a bit. Work one side at a time and it will pop back in. It might be a little different if you do violent squeezing to get it in, but it's a fog light and you won't notice

    Next install light portion. Setup looks like this
     

    Attached Files:

    Last edited: Feb 24, 2017
  2. Jan 13, 2017 at 5:50 PM
    #2
    mtnbiker1978

    mtnbiker1978 New Member

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    Awesome. I'm doing this exact same thing tomorrow and then getting them powder coated. Thanks for the write up and pictures!
     
  3. Jan 13, 2017 at 5:55 PM
    #3
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    continued because I ran out of room

    The 4 holes are at different elevations, just slide the lower ones into one side and line up the single screw on the other. Tighten

    IMG_4822.jpg


    Next grab the plastic bumper center peice and begin assembly. Right ways up looks like dis

    IMG_4825.jpg
    IMG_4827.jpg

    Use those "washer nut" combos to put all 6 in. I waited to put bumper back on before I did the bottom ones because of the disassembly process

    Next, put the cross section back in. Behind bumper

    IMG_4830.jpg

    Sorry terrible image, but that peice runs across, you can put every single tab and bolt back in, lifting on the side you trying to tighten / thread will make the bolts go in easier

    Next is the MOST INPORTANT STEP

    IMG_4838.jpg

    REPRESENT!!!! Also the factory bracket Toyota gives you help hold that thing up for the next step. Tape shit up. And find a support for one side as you finangle this bitch back on
    IMG_4842.jpg

    Also if your working in a dark environment in a somewhat not totally trustworthy neighborhood,
    Keep this tool nearby
    IMG_4840.jpg
    Easily accessible 9mm can save your life one day, if not a giant fucking wrench

    Annnd the support IMG_4843.jpg

    LINE IT UP ON FOG LIGHT BRACKET THINGY, not the white part.

    There's 2 top each side and two bottom each side for a Total of 8 bolts. Get the top semi tight and work your way up from the bottom.

    As you remember, the inside bumper to truck bolt threaded through the wheel well plastic peice. So your good to leave the outside one in. Get it lined up and then thread, but a few things

    IMG_4860.jpg
    List of shit

    That metal dot like peice took me forever to figure out. Simply put
    IMG_4864.jpg
    That's how it goes lol. Took me like 30 min to remember.


    But the first thing you should do is fish that baby in there
    IMG_4868.jpg

    Bad angle, but you'll figure it out.

    Btw this thing removes so if your having issues putting the folder like things in, take this off and try again

    IMG_4869.jpg

    I was able to fish it on without taking it off on one side, by also I was able to put it t on by taking it off on the other.

    Once you get it in, put the wheel well screw/bolts in.

    Now..... those STUPID GROMITS ARE USED AS THREADS FOR THE SCREWS!!!!!!!!!

    That took me a sec to decrypt as well. It might take some maneuvering but everything will go back in. IMG_4871.jpg

    This is the one where I took that plastic peice off to fit the wheel well liner in. Just back it off then put the peice back on once you get it in there.

    Next is front mudflap thingy

    Bolts are a little different. Just make note
    IMG_4861.jpg

    Takes some time but smaller guys can fit their entire hand in and feed the screw/bolt in through the mudflap and into this peice on the back

    IMG_4648.jpg

    Nexxxxt is to put these bolt/screws back in

    IMG_4872.jpg

    Hence the jeep luva lol

    Once it's all on, put your trd pro grill back on and screw her down.
    GENTLY

    AND THE END RESULT
    IMG_4876.jpg IMG_4873.jpg IMG_4874.jpg IMG_4875.jpg

    Better pics will come!!!!
     

    Attached Files:

    Last edited: Jan 26, 2017
  4. Jan 13, 2017 at 6:01 PM
    #4
    mtnbiker1978

    mtnbiker1978 New Member

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    We do all of our powder coating for the company I work for with the powder coated, and have for over 20 years, so they are doing it for me for free. They strip the chrome and powder over the nickel.
     
  5. Jan 13, 2017 at 6:15 PM
    #5
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    Oh that's awesome. Always good to got a hook up!!I searched around and found a place that will remove the chrome for 35$ a peice, which I don't think is too ridiculous.
     
  6. Jan 14, 2017 at 4:59 AM
    #6
    Les7311

    Les7311 Look up, what do you see

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  7. Jan 14, 2017 at 5:23 AM
    #7
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    Found this on YouTube.[/QUOTE]
    That would be helpful if it was a 2014 and up. But thanks anyway
     
  8. Jan 14, 2017 at 6:17 AM
    #8
    MotoTundra

    MotoTundra The Ocho

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    I have been putting this off.... Thanks for giving me the extra motivation I need. Now if it wasn't 20° out.
     
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  9. Jan 14, 2017 at 7:07 AM
    #9
    Les7311

    Les7311 Look up, what do you see

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    Isn't the concept the same or close, minus a rivet here, or an extra nut there? I would believe so......
     
  10. Jan 14, 2017 at 8:11 AM
    #10
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    It definatly is close. Some people would rather have the exact year "how to" so there not worrying about doing it ya know?
     
  11. Jan 14, 2017 at 8:12 AM
    #11
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    Yea man knock it out. Isn't too bad. Stresses me out seeing my bumper apart, but I will live.
     
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  12. Jan 14, 2017 at 8:12 AM
    #12
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    No prob, more to come today hopefully.
     
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  13. Jan 14, 2017 at 9:01 AM
    #13
    MotoTundra

    MotoTundra The Ocho

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    I need to. Nice write up btw, thanks!
     
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  14. Jan 14, 2017 at 11:27 AM
    #14
    Les7311

    Les7311 Look up, what do you see

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    Ok am mechanically inclined to change engine mounts and the likes.

    The write up is nice, but I like the visual better. Planning a plastidip surgery on both chrome bumpers as soon as Maryland weather changes for the better.
     
  15. Jan 14, 2017 at 11:29 AM
    #15
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    the luxury of Florida down here!
     
  16. Jan 14, 2017 at 1:51 PM
    #16
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    Alright guys front end is up
     
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  17. Jan 21, 2017 at 9:51 AM
    #17
    geek755

    geek755 New Member

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    @da_jeep_luva

    Thanks for this write-up and the pics. I know you put some time into it. I tried the rear bumper instructions but couldn't make work for me so did the below instead. I'll be trying the front end instructions in a bit.

    In case it might help somebody with big hands and who isn't very flexible. ;)

    I wasn't able to get to the rear clips for the plastic covers on the rear bumper and found it easier for me (big hands) to just remove the whole rear bumper as an assembly with everything still bolted to the tow hitch. 19mm 3/4 drive, remove all but the forward most bolt and one back bolt....have all 3 bolts loose though...with a friend, remove the back most bolt and swing the bumper down and then remove. Make sure wires are disconnected first.

    Took 10 mins to pull the whole thing by myself (recommend you have a friend to help). After that another 10-15 on the plastic cover clips.

    da_jeep_luva's method is better if you're small and limber and don't want to hassle with the weight of the whole tow hitch and bumper assembly and getting everything lined back up.
     
  18. Jan 25, 2017 at 1:59 PM
    #18
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    Alright, assembly day. Stand by for more tutorial and tips
     
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  19. Jan 25, 2017 at 3:14 PM
    #19
    geek755

    geek755 New Member

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    Just dropped mine off at painter today. I couldn't find a place to strip chrome had the sandblasted. You near Orlando?
     
  20. Jan 25, 2017 at 3:26 PM
    #20
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    Yea I'm in cocoa, I went to Titusville for the chrome stripping. From what I understood, any shop that applies chrome can remove it. Like through acid and electrodes and shit
     
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  21. Jan 25, 2017 at 3:42 PM
    #21
    geek755

    geek755 New Member

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    Yes, I think you're right, but I called 4 different places and none would strip if they weren't putting chrome back on it...got pissed and decided to sandblast. Glad you were able to get them stripped of chrome. Think that will be a better to paint surface.
     
  22. Jan 25, 2017 at 3:46 PM
    #22
    da_jeep_luva

    da_jeep_luva [OP] New Member

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    Now I also had a change of plans. I ended up powdercoating with a near perfect match. There was a sandblasting place next to the chrome shop that also did powdercoating, I took a sample to my truck and this is what I was looking atIMG_4770.jpg
    IMG_4775.jpg
    IMG_4777.jpg
     
  23. Jan 25, 2017 at 3:48 PM
    #23
    da_jeep_luva

    da_jeep_luva [OP] New Member

    Joined:
    Dec 14, 2016
    Member:
    #5551
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    291
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    First Name:
    Paul
    Florida
    Vehicle:
    2017 CM and 2008 RCSB
    TRD Pro suspension, powder coated bumpers, wheels, tires, lowered, coated, list keeps going.
    Also, paint shop wanted near 400$ vs 160$ for blast and powdercoating
     
    geek755 likes this.
  24. Jan 25, 2017 at 6:48 PM
    #24
    geek755

    geek755 New Member

    Joined:
    Sep 3, 2016
    Member:
    #4419
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    16
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    First Name:
    Mike
    Vehicle:
    2016 Blazing Blue Tundra SR5 CM (XP Package)
    That is a smoking deal! I paid $50 a corner (for front surfaces only) for sandblasting and $400 for paint (this includes painting grille and new hood bulge though). I tried several powder places and wrap places and all cost more than paint. Next time I need something done, I gonna come your way.

    Can't wait to see your ride all finished.
     
  25. Jan 25, 2017 at 8:01 PM
    #25
    da_jeep_luva

    da_jeep_luva [OP] New Member

    Joined:
    Dec 14, 2016
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    #5551
    Messages:
    291
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    Male
    First Name:
    Paul
    Florida
    Vehicle:
    2017 CM and 2008 RCSB
    TRD Pro suspension, powder coated bumpers, wheels, tires, lowered, coated, list keeps going.
    Alright, almost done guys. Progress posted so far with reinstallation.
     
    NewImprovedRon likes this.
  26. Jan 26, 2017 at 4:45 PM
    #26
    da_jeep_luva

    da_jeep_luva [OP] New Member

    Joined:
    Dec 14, 2016
    Member:
    #5551
    Messages:
    291
    Gender:
    Male
    First Name:
    Paul
    Florida
    Vehicle:
    2017 CM and 2008 RCSB
    TRD Pro suspension, powder coated bumpers, wheels, tires, lowered, coated, list keeps going.
    All done guys. Better pics to come
     
  27. May 19, 2017 at 4:45 PM
    #27
    Wayne1962

    Wayne1962 New Member

    Joined:
    May 19, 2017
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    #7769
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    First Name:
    Wayne
    Vehicle:
    2016 CM 1794
    All good info...i replaced the bulge, grill, and lower valence...just ordered new caps...will have them painted and installed...looks to stressful to me..lol
     
  28. May 20, 2017 at 5:57 AM
    #28
    da_jeep_luva

    da_jeep_luva [OP] New Member

    Joined:
    Dec 14, 2016
    Member:
    #5551
    Messages:
    291
    Gender:
    Male
    First Name:
    Paul
    Florida
    Vehicle:
    2017 CM and 2008 RCSB
    TRD Pro suspension, powder coated bumpers, wheels, tires, lowered, coated, list keeps going.
    Having my backup vehicle was what kept my stress level down. I've never touched body parts on any vehicle before, And it wasn't bad to figure out.
     
  29. Sep 6, 2017 at 3:41 PM
    #29
    RasTafari48

    RasTafari48 New Member

    Joined:
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    has anyone ever tried to plasti dip the front end caps in place (not removed)? wondering if this is possible.
     
  30. Sep 6, 2017 at 5:04 PM
    #30
    Les7311

    Les7311 Look up, what do you see

    Joined:
    Dec 30, 2016
    Member:
    #5738
    Messages:
    1,215
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    Vehicle:
    2008 Blue Tundra TRD 4x4
    Sure it's possible.

    Tape, mask and cover as much as possible. Then go to surgery.

    The great thing which I noticed is any overspray is easily wiped off with a moist cloth.

    Check u tube on overspray plasti.
     

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